Jianzhong Li , Mingshi Li , Zhichun Cui , Peidong Li
{"title":"铝合金基体微形貌对V/ zr基转化涂层形成动力学和耐蚀性影响的系统研究","authors":"Jianzhong Li , Mingshi Li , Zhichun Cui , Peidong Li","doi":"10.1016/j.tsf.2025.140803","DOIUrl":null,"url":null,"abstract":"<div><div>The influence of aluminum alloy microtopography on the electrochemical activity, formation kinetics and corrosion resistance of V/Zr-based conversion coating (V/ZrCC) was investigated using electrochemical methods. The results indicate that the differences in surface roughness (R<sub>a</sub>) and average peak-to-valley depth (R<sub>z</sub>) of aluminum alloy substrates lead to differences in the electrochemical activity, coating formation kinetics, and corrosion resistance performance of V/ZrCC. The high R<sub>a</sub> value increases the surface area and the active site, thereby the aluminum alloy substrate exhibiting high electrochemical activity. The aluminum alloy has the highest electrochemical activity when the R<sub>a</sub> value is 0.52 μm. The R<sub>z</sub> value has a significant effect on the formation kinetics and corrosion resistance of V/ZrCC, Optimal corrosion resistance (Charge Transfer Resistance (Rct) = 19.88 kΩ·cm²) occurs at R<sub>z</sub> = 4.29 μm, while R<sub>z</sub> > 5.22 μm causes 34 % lower Rct due to incomplete coverage.</div></div>","PeriodicalId":23182,"journal":{"name":"Thin Solid Films","volume":"829 ","pages":"Article 140803"},"PeriodicalIF":2.0000,"publicationDate":"2025-09-24","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":"0","resultStr":"{\"title\":\"A systematic study on the influence of microtopography of aluminum alloy substrates on the formation kinetics and corrosion resistance of V/Zr-based conversion coatings\",\"authors\":\"Jianzhong Li , Mingshi Li , Zhichun Cui , Peidong Li\",\"doi\":\"10.1016/j.tsf.2025.140803\",\"DOIUrl\":null,\"url\":null,\"abstract\":\"<div><div>The influence of aluminum alloy microtopography on the electrochemical activity, formation kinetics and corrosion resistance of V/Zr-based conversion coating (V/ZrCC) was investigated using electrochemical methods. The results indicate that the differences in surface roughness (R<sub>a</sub>) and average peak-to-valley depth (R<sub>z</sub>) of aluminum alloy substrates lead to differences in the electrochemical activity, coating formation kinetics, and corrosion resistance performance of V/ZrCC. The high R<sub>a</sub> value increases the surface area and the active site, thereby the aluminum alloy substrate exhibiting high electrochemical activity. The aluminum alloy has the highest electrochemical activity when the R<sub>a</sub> value is 0.52 μm. The R<sub>z</sub> value has a significant effect on the formation kinetics and corrosion resistance of V/ZrCC, Optimal corrosion resistance (Charge Transfer Resistance (Rct) = 19.88 kΩ·cm²) occurs at R<sub>z</sub> = 4.29 μm, while R<sub>z</sub> > 5.22 μm causes 34 % lower Rct due to incomplete coverage.</div></div>\",\"PeriodicalId\":23182,\"journal\":{\"name\":\"Thin Solid Films\",\"volume\":\"829 \",\"pages\":\"Article 140803\"},\"PeriodicalIF\":2.0000,\"publicationDate\":\"2025-09-24\",\"publicationTypes\":\"Journal Article\",\"fieldsOfStudy\":null,\"isOpenAccess\":false,\"openAccessPdf\":\"\",\"citationCount\":\"0\",\"resultStr\":null,\"platform\":\"Semanticscholar\",\"paperid\":null,\"PeriodicalName\":\"Thin Solid Films\",\"FirstCategoryId\":\"88\",\"ListUrlMain\":\"https://www.sciencedirect.com/science/article/pii/S0040609025002020\",\"RegionNum\":4,\"RegionCategory\":\"材料科学\",\"ArticlePicture\":[],\"TitleCN\":null,\"AbstractTextCN\":null,\"PMCID\":null,\"EPubDate\":\"\",\"PubModel\":\"\",\"JCR\":\"Q3\",\"JCRName\":\"MATERIALS SCIENCE, COATINGS & FILMS\",\"Score\":null,\"Total\":0}","platform":"Semanticscholar","paperid":null,"PeriodicalName":"Thin Solid Films","FirstCategoryId":"88","ListUrlMain":"https://www.sciencedirect.com/science/article/pii/S0040609025002020","RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":null,"EPubDate":"","PubModel":"","JCR":"Q3","JCRName":"MATERIALS SCIENCE, COATINGS & FILMS","Score":null,"Total":0}
A systematic study on the influence of microtopography of aluminum alloy substrates on the formation kinetics and corrosion resistance of V/Zr-based conversion coatings
The influence of aluminum alloy microtopography on the electrochemical activity, formation kinetics and corrosion resistance of V/Zr-based conversion coating (V/ZrCC) was investigated using electrochemical methods. The results indicate that the differences in surface roughness (Ra) and average peak-to-valley depth (Rz) of aluminum alloy substrates lead to differences in the electrochemical activity, coating formation kinetics, and corrosion resistance performance of V/ZrCC. The high Ra value increases the surface area and the active site, thereby the aluminum alloy substrate exhibiting high electrochemical activity. The aluminum alloy has the highest electrochemical activity when the Ra value is 0.52 μm. The Rz value has a significant effect on the formation kinetics and corrosion resistance of V/ZrCC, Optimal corrosion resistance (Charge Transfer Resistance (Rct) = 19.88 kΩ·cm²) occurs at Rz = 4.29 μm, while Rz > 5.22 μm causes 34 % lower Rct due to incomplete coverage.
期刊介绍:
Thin Solid Films is an international journal which serves scientists and engineers working in the fields of thin-film synthesis, characterization, and applications. The field of thin films, which can be defined as the confluence of materials science, surface science, and applied physics, has become an identifiable unified discipline of scientific endeavor.