通过纳米H₂/O₂泡集成提高电火花加工性能:可持续和优化的方法

IF 2.8 Q2 ENGINEERING, ELECTRICAL & ELECTRONIC
Chia-Lung Kuo , Chin-Ta Chen , Chao-Ching Ho
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引用次数: 0

摘要

本研究探讨了纳米H₂/O₂泡液在电火花加工(EDM)中的集成及其对加工效率、精度和可持续性的影响。实验结果表明,纳米H2/O2气泡的使用显著提高了放电分散性,改善了切屑的流体流动,提高了整体加工能量。对于SUS316,当使用0.3 mm电极时,加工时间减少了25%,对于Ti6Al4V,加工时间减少了31%。此外,电极消耗减少了36%,从而提高了成本效率并减少了磨损。研究结果强调了纳米H2/O2气泡液体在提高电火花加工性能方面的潜力,通过优化加工时间、电极消耗和整体能源效率,为工业应用提供了实用且环保的可持续解决方案。
本文章由计算机程序翻译,如有差异,请以英文原文为准。

Enhancing electrical discharge machining performance through nano H₂/O₂ bubble integration: A sustainable and optimized approach

Enhancing electrical discharge machining performance through nano H₂/O₂ bubble integration: A sustainable and optimized approach
This study explores the integration of nano H₂/O₂ bubble liquid into Electrical Discharge Machining (EDM) and its impact on machining efficiency, precision, and sustainability. Experimental results demonstrate that the use of nano H2/O2 bubbles significantly enhances discharge dispersion, improves fluid flow for chip removal, and increases overall machining energy. For SUS316, machining time was reduced by up to 25 %, and for Ti6Al4V, by up to 31 %, when using a ϕ0.3 mm electrode. Additionally, electrode consumption decreased by up to 36 %, leading to improved cost-efficiency and reduced wear. The findings highlight the potential of nano H2/O2 bubble liquid in boosting EDM performance, offering a practical and environmentally sustainable solution for industrial applications by optimizing machining time, electrode consumption, and overall energy efficiency.
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来源期刊
Micro and Nano Engineering
Micro and Nano Engineering Engineering-Electrical and Electronic Engineering
CiteScore
3.30
自引率
0.00%
发文量
67
审稿时长
80 days
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