{"title":"生产-存储系统的生产装载与维护联合优化","authors":"Jianyu Liang , Xiaohong Zhang , Jianchao Zeng , Guannan Shi , Huifang Niu","doi":"10.1016/j.ress.2025.111182","DOIUrl":null,"url":null,"abstract":"<div><div>Production-storage systems with adjustable loads are widely used in industrial production applications; however, system failures will affect mission success probability (MSP). Most existing studies on optimal production loading for such systems normally focus on the effects of maintenance activities conducted after production system failures. By incorporating preventive maintenance (PM) activities into the production optimization process, sudden failures can be avoided, thereby enhancing the MSP. To address this challenge above problems, this study proposes a joint optimization strategy for production loading and PM to maximize the system MSP. At any decision-making point, the optimal PM schedule and load level for the next production cycle are determined based on the amount of product in storage. A mathematical model was developed to calculate the MSP while considering the effects of PM. The proposed strategy and model were validated using a cooling water supply system as a case study. The results showed that integrating PM improved the MSP of the load-adjustable system, achieving a maximum increase of <strong>2.81 %</strong>.</div></div>","PeriodicalId":54500,"journal":{"name":"Reliability Engineering & System Safety","volume":"262 ","pages":"Article 111182"},"PeriodicalIF":9.4000,"publicationDate":"2025-04-24","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":"0","resultStr":"{\"title\":\"Joint optimization of production loading and maintenance for production-storage systems\",\"authors\":\"Jianyu Liang , Xiaohong Zhang , Jianchao Zeng , Guannan Shi , Huifang Niu\",\"doi\":\"10.1016/j.ress.2025.111182\",\"DOIUrl\":null,\"url\":null,\"abstract\":\"<div><div>Production-storage systems with adjustable loads are widely used in industrial production applications; however, system failures will affect mission success probability (MSP). Most existing studies on optimal production loading for such systems normally focus on the effects of maintenance activities conducted after production system failures. By incorporating preventive maintenance (PM) activities into the production optimization process, sudden failures can be avoided, thereby enhancing the MSP. To address this challenge above problems, this study proposes a joint optimization strategy for production loading and PM to maximize the system MSP. At any decision-making point, the optimal PM schedule and load level for the next production cycle are determined based on the amount of product in storage. A mathematical model was developed to calculate the MSP while considering the effects of PM. The proposed strategy and model were validated using a cooling water supply system as a case study. The results showed that integrating PM improved the MSP of the load-adjustable system, achieving a maximum increase of <strong>2.81 %</strong>.</div></div>\",\"PeriodicalId\":54500,\"journal\":{\"name\":\"Reliability Engineering & System Safety\",\"volume\":\"262 \",\"pages\":\"Article 111182\"},\"PeriodicalIF\":9.4000,\"publicationDate\":\"2025-04-24\",\"publicationTypes\":\"Journal Article\",\"fieldsOfStudy\":null,\"isOpenAccess\":false,\"openAccessPdf\":\"\",\"citationCount\":\"0\",\"resultStr\":null,\"platform\":\"Semanticscholar\",\"paperid\":null,\"PeriodicalName\":\"Reliability Engineering & System Safety\",\"FirstCategoryId\":\"5\",\"ListUrlMain\":\"https://www.sciencedirect.com/science/article/pii/S0951832025003837\",\"RegionNum\":1,\"RegionCategory\":\"工程技术\",\"ArticlePicture\":[],\"TitleCN\":null,\"AbstractTextCN\":null,\"PMCID\":null,\"EPubDate\":\"\",\"PubModel\":\"\",\"JCR\":\"Q1\",\"JCRName\":\"ENGINEERING, INDUSTRIAL\",\"Score\":null,\"Total\":0}","platform":"Semanticscholar","paperid":null,"PeriodicalName":"Reliability Engineering & System Safety","FirstCategoryId":"5","ListUrlMain":"https://www.sciencedirect.com/science/article/pii/S0951832025003837","RegionNum":1,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":null,"EPubDate":"","PubModel":"","JCR":"Q1","JCRName":"ENGINEERING, INDUSTRIAL","Score":null,"Total":0}
Joint optimization of production loading and maintenance for production-storage systems
Production-storage systems with adjustable loads are widely used in industrial production applications; however, system failures will affect mission success probability (MSP). Most existing studies on optimal production loading for such systems normally focus on the effects of maintenance activities conducted after production system failures. By incorporating preventive maintenance (PM) activities into the production optimization process, sudden failures can be avoided, thereby enhancing the MSP. To address this challenge above problems, this study proposes a joint optimization strategy for production loading and PM to maximize the system MSP. At any decision-making point, the optimal PM schedule and load level for the next production cycle are determined based on the amount of product in storage. A mathematical model was developed to calculate the MSP while considering the effects of PM. The proposed strategy and model were validated using a cooling water supply system as a case study. The results showed that integrating PM improved the MSP of the load-adjustable system, achieving a maximum increase of 2.81 %.
期刊介绍:
Elsevier publishes Reliability Engineering & System Safety in association with the European Safety and Reliability Association and the Safety Engineering and Risk Analysis Division. The international journal is devoted to developing and applying methods to enhance the safety and reliability of complex technological systems, like nuclear power plants, chemical plants, hazardous waste facilities, space systems, offshore and maritime systems, transportation systems, constructed infrastructure, and manufacturing plants. The journal normally publishes only articles that involve the analysis of substantive problems related to the reliability of complex systems or present techniques and/or theoretical results that have a discernable relationship to the solution of such problems. An important aim is to balance academic material and practical applications.