非平稳条件下基于视觉的轴承故障诊断——优化短时集中变换方法

IF 9.4 1区 工程技术 Q1 ENGINEERING, INDUSTRIAL
Yixin Jiang , Jun Zhou , Xing Wu , Tao Liu , Xiaoqin Liu
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引用次数: 0

摘要

滚动轴承的状态与工业生产的经济性和安全性密切相关。时变转速下轴承的故障诊断可以实现更全面、更深入的状态分析。然而,受复杂工业现场环境的影响,设备信号采集存在诸多问题,难以实现高效的实时监控与采集。由于图像匹配困难、幅值极弱等问题,目前在轴承视觉故障诊断方面的研究成果较少。因此,本文将视觉振动测量引入轴承故障诊断领域。结合LK光流法,利用工业高速摄像机对振动信号进行采集和提取。提出了一种基于改进短时集中变换的增强时频分辨率方法,有效提高时频分辨率,提取脊线,通过视频信号实现非定常条件下轴承故障诊断。利用数值模拟信号和旋转机械故障仿真实验系统对该方法进行了验证。结果表明,基于视觉的信号采集方法是可行的,该方法对基于视频信号的不稳定条件下轴承故障的TF分析是有效的。
本文章由计算机程序翻译,如有差异,请以英文原文为准。
Vision-based bearing fault diagnosis under non-stationary conditions using optimized short-time concentrated transform method
The condition of rolling bearings is closely related to the economy and safety of industrial production. The fault diagnosis of bearing under time-varying speed can realize the state analysis more comprehensively and deeply. However, due to the influence of a complex industrial field environment, there are many problems in equipment signal acquisition, and it’s difficult to achieve efficient real-time monitoring and acquisition. Limited by the difficulty of image matching and the extremely weak amplitude, there are still few research results on visual fault diagnosis of bearings. Therefore, in this paper, visual vibration measurement is introduced into the field of bearing fault diagnosis. Combined with LK optical flow method, the vibration signal is collected and extracted by an industrial high-speed camera. An enhanced time-frequency (TF) resolution method based on improved short-time centralized transform is proposed to effectively improve TF resolution and extract ridge line, to realize bearing fault diagnosis under unsteady conditions through video signal. A numerical simulation signal and rotating machinery fault simulation experiment system are used to verify the method. The results show that the vision-based signal acquisition method is feasible, and the proposed method is effective for TF analysis of bearing faults under unstable conditions based on video signals.
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来源期刊
Reliability Engineering & System Safety
Reliability Engineering & System Safety 管理科学-工程:工业
CiteScore
15.20
自引率
39.50%
发文量
621
审稿时长
67 days
期刊介绍: Elsevier publishes Reliability Engineering & System Safety in association with the European Safety and Reliability Association and the Safety Engineering and Risk Analysis Division. The international journal is devoted to developing and applying methods to enhance the safety and reliability of complex technological systems, like nuclear power plants, chemical plants, hazardous waste facilities, space systems, offshore and maritime systems, transportation systems, constructed infrastructure, and manufacturing plants. The journal normally publishes only articles that involve the analysis of substantive problems related to the reliability of complex systems or present techniques and/or theoretical results that have a discernable relationship to the solution of such problems. An important aim is to balance academic material and practical applications.
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