Ultrarobust and Lightweight Electro-Pneumatic Actuators for Soft Robotics

Rigid robots can achieve precise motions but expose shortcomings in system complexity, fabrication cost, and human–robot interaction, which motivates researchers to develop various soft robots to fill these gaps. Electro-hydraulic actuators (EHAs) have received widespread attention and been used in many soft robots due to impressive high-strain, fast-speed, and rapid-response characteristics. However, existing EHAs face challenges in achieving large-deformation, high-robustness, and low-weight simultaneously. This limits the application of EHAs in robotic systems that are weight-sensitive or require fail-safe and fault-tolerant behavior. Here, we present a lightweight (0.98 g) electro-pneumatic actuator (EPA) filled with air and only 0.1-mL liquid dielectric, which achieves high-speed bending from 11° to 93.5° in 60 ms, large-angle bending from 11° to 104° in 2 s (the largest in current EHAs), and high-frequency swing at 20 Hz. The EPA is ultrarobust and can operate properly after being punctured by four needles or crushed twice by a 1500-kg vehicle. Furthermore, to validate the above features of EPAs, three applications are demonstrated at a voltage of 6 kV, including four-finger grippers, fast-crawling robots, and water-walking robots. This work pushes the boundaries of robustness and lightweight for EHAs, providing a foundation for the application of electro-pneumatic actuation in soft robotics.