Proposal of an alternative method for residual stress measurements in clad nickel alloy after shot peening

Cladding of Ni-based superalloy 625 is often used to enhance mechanical resistance and corrosion performance of the high strength low alloy pipeline, for use in CO₂ injection units in oil wells. It is well known that the use of the shot peening can improve its properties by creating a thin surface layer with compressive residual stresses. In this regard, the aim of this work is to propose an alternative method to evaluate the residual stresses of clad Ni-based superalloy 625 based on the deflection measurements of a thin strip separated from the shot peened samples by EDM cutting. The stress distribution in shot peened layer was measured by XRD sin²ψ method with electrolytic removal of surface layers. Measurements by the alternative and XRD method showed that the difference between the average stress values determined by these methods is 4%.