{"title":"新型多等离子体喷射切向混合反应器：设计与炭黑生产","authors":"Xianhui Chen, Shaopeng Wang, Weidong Xia","doi":"10.1007/s11090-024-10446-y","DOIUrl":null,"url":null,"abstract":"<div><p>In this paper, a new multiple plasma jet tangentially mixed reactor (MPJ-TMR) is proposed. The impact of varying tangent circle diameters on the mixing process is investigated through CFD simulation. The MPJ-TMR has been preliminarily applied to high-conductive carbon black (HCCB) preparation. The results show that the MPJ-TMR with a tangent circle diameter <i>d</i><sub>c</sub>/<i>d</i><sub>in</sub> = 0 is directed to form the \"counter-flow recirculation zone\", which impedes mixing between plasma jets and cold fluids. For the MPJ-TMR with a tangent circle diameter <i>d</i><sub>c</sub>/<i>d</i><sub>in</sub> > 0, the intensity of the \"counter-flow recirculation zone\" weakens and disappears as the tangent circle diameter increases. The eccentric impact flow drives the fluid to spiral around the central axis. So that a spiral vortex structure is formed to enhance the mixing. Among them, the MPJ-TMR with a tangent circle diameter <i>d</i><sub>c</sub>/<i>d</i><sub>in</sub> = 0.5 exhibits the best mixing efficiency due to its highest local circumferential velocity and axial vortex flux, resulting in good entrainment between plasma jets and cold fluids. Therefore, the MPJ-TMR with a tangent circle diameter <i>d</i><sub>c</sub>/<i>d</i><sub>in</sub> = 0.5 is applied to prepare carbon black. The resulting products show a rich branched chain structure with over 90% of the primary particle size distributed within the range of 10–20 nm. The physicochemical indices DBP Absorption, IAN and resistivity of HCCB are very close to that of acetylene carbon black. The reactor demonstrates excellent product uniformity.</p></div>","PeriodicalId":734,"journal":{"name":"Plasma Chemistry and Plasma Processing","volume":null,"pages":null},"PeriodicalIF":2.6000,"publicationDate":"2024-02-10","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":"0","resultStr":"{\"title\":\"A Novel Multiple Plasma Jet Tangentially Mixed Reactor: Design and Carbon Black Production\",\"authors\":\"Xianhui Chen, Shaopeng Wang, Weidong Xia\",\"doi\":\"10.1007/s11090-024-10446-y\",\"DOIUrl\":null,\"url\":null,\"abstract\":\"<div><p>In this paper, a new multiple plasma jet tangentially mixed reactor (MPJ-TMR) is proposed. The impact of varying tangent circle diameters on the mixing process is investigated through CFD simulation. The MPJ-TMR has been preliminarily applied to high-conductive carbon black (HCCB) preparation. The results show that the MPJ-TMR with a tangent circle diameter <i>d</i><sub>c</sub>/<i>d</i><sub>in</sub> = 0 is directed to form the \\\"counter-flow recirculation zone\\\", which impedes mixing between plasma jets and cold fluids. For the MPJ-TMR with a tangent circle diameter <i>d</i><sub>c</sub>/<i>d</i><sub>in</sub> > 0, the intensity of the \\\"counter-flow recirculation zone\\\" weakens and disappears as the tangent circle diameter increases. The eccentric impact flow drives the fluid to spiral around the central axis. So that a spiral vortex structure is formed to enhance the mixing. Among them, the MPJ-TMR with a tangent circle diameter <i>d</i><sub>c</sub>/<i>d</i><sub>in</sub> = 0.5 exhibits the best mixing efficiency due to its highest local circumferential velocity and axial vortex flux, resulting in good entrainment between plasma jets and cold fluids. Therefore, the MPJ-TMR with a tangent circle diameter <i>d</i><sub>c</sub>/<i>d</i><sub>in</sub> = 0.5 is applied to prepare carbon black. The resulting products show a rich branched chain structure with over 90% of the primary particle size distributed within the range of 10–20 nm. The physicochemical indices DBP Absorption, IAN and resistivity of HCCB are very close to that of acetylene carbon black. The reactor demonstrates excellent product uniformity.</p></div>\",\"PeriodicalId\":734,\"journal\":{\"name\":\"Plasma Chemistry and Plasma Processing\",\"volume\":null,\"pages\":null},\"PeriodicalIF\":2.6000,\"publicationDate\":\"2024-02-10\",\"publicationTypes\":\"Journal Article\",\"fieldsOfStudy\":null,\"isOpenAccess\":false,\"openAccessPdf\":\"\",\"citationCount\":\"0\",\"resultStr\":null,\"platform\":\"Semanticscholar\",\"paperid\":null,\"PeriodicalName\":\"Plasma Chemistry and Plasma Processing\",\"FirstCategoryId\":\"5\",\"ListUrlMain\":\"https://link.springer.com/article/10.1007/s11090-024-10446-y\",\"RegionNum\":3,\"RegionCategory\":\"物理与天体物理\",\"ArticlePicture\":[],\"TitleCN\":null,\"AbstractTextCN\":null,\"PMCID\":null,\"EPubDate\":\"\",\"PubModel\":\"\",\"JCR\":\"Q3\",\"JCRName\":\"ENGINEERING, CHEMICAL\",\"Score\":null,\"Total\":0}","platform":"Semanticscholar","paperid":null,"PeriodicalName":"Plasma Chemistry and Plasma Processing","FirstCategoryId":"5","ListUrlMain":"https://link.springer.com/article/10.1007/s11090-024-10446-y","RegionNum":3,"RegionCategory":"物理与天体物理","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":null,"EPubDate":"","PubModel":"","JCR":"Q3","JCRName":"ENGINEERING, CHEMICAL","Score":null,"Total":0}
A Novel Multiple Plasma Jet Tangentially Mixed Reactor: Design and Carbon Black Production
In this paper, a new multiple plasma jet tangentially mixed reactor (MPJ-TMR) is proposed. The impact of varying tangent circle diameters on the mixing process is investigated through CFD simulation. The MPJ-TMR has been preliminarily applied to high-conductive carbon black (HCCB) preparation. The results show that the MPJ-TMR with a tangent circle diameter dc/din = 0 is directed to form the "counter-flow recirculation zone", which impedes mixing between plasma jets and cold fluids. For the MPJ-TMR with a tangent circle diameter dc/din > 0, the intensity of the "counter-flow recirculation zone" weakens and disappears as the tangent circle diameter increases. The eccentric impact flow drives the fluid to spiral around the central axis. So that a spiral vortex structure is formed to enhance the mixing. Among them, the MPJ-TMR with a tangent circle diameter dc/din = 0.5 exhibits the best mixing efficiency due to its highest local circumferential velocity and axial vortex flux, resulting in good entrainment between plasma jets and cold fluids. Therefore, the MPJ-TMR with a tangent circle diameter dc/din = 0.5 is applied to prepare carbon black. The resulting products show a rich branched chain structure with over 90% of the primary particle size distributed within the range of 10–20 nm. The physicochemical indices DBP Absorption, IAN and resistivity of HCCB are very close to that of acetylene carbon black. The reactor demonstrates excellent product uniformity.
期刊介绍：
Publishing original papers on fundamental and applied research in plasma chemistry and plasma processing, the scope of this journal includes processing plasmas ranging from non-thermal plasmas to thermal plasmas, and fundamental plasma studies as well as studies of specific plasma applications. Such applications include but are not limited to plasma catalysis, environmental processing including treatment of liquids and gases, biological applications of plasmas including plasma medicine and agriculture, surface modification and deposition, powder and nanostructure synthesis, energy applications including plasma combustion and reforming, resource recovery, coupling of plasmas and electrochemistry, and plasma etching. Studies of chemical kinetics in plasmas, and the interactions of plasmas with surfaces are also solicited. It is essential that submissions include substantial consideration of the role of the plasma, for example, the relevant plasma chemistry, plasma physics or plasma–surface interactions; manuscripts that consider solely the properties of materials or substances processed using a plasma are not within the journal’s scope.
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