Sn-3.8Ag-0.7Cu焊点PBGA热疲劳可靠性分析

F. Che, J. Pang
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引用次数: 76

摘要

本文对采用Sn-3.8Ag-0.7Cu焊点的PBGA元件进行了热循环可靠性测试与分析。基于试验结果,采用双参数威布尔分布模型确定PBGA部件的平均失效时间(MTTF)。MTTF用于验证有限元分析(FEA)结果。采用四分之一模型和子建模方法对考虑三种热循环的Sn-3.8Ag-0.7Cu无铅焊点的应力应变行为进行了有限元分析。在有限元分析中,采用粘塑性阿南德模型和弹塑性蠕变模型两种不同的焊点材料本构模型,以及基于能量和基于应变的疲劳寿命预测模型进行比较。采用体积平均法提取疲劳寿命预测参数。传统的全界面层单元平均法在疲劳寿命模型中由于能量或应变较低而高估了焊点的疲劳寿命。本文提出了一种新的最外层环单元平均体积。结果表明,与MTTF相比,最外层环元素平均法具有更好的结果。在有限元分析中模拟了热循环和热冲击载荷,研究了温度斜坡率对疲劳寿命的影响。
本文章由计算机程序翻译,如有差异,请以英文原文为准。
Thermal fatigue reliability analysis for PBGA with Sn-3.8Ag-0.7Cu solder joints
In this work, thermal cycling reliability test and analysis for PBGA components with Sn-3.8Ag-0.7Cu solder joints were investigated. Based on test results, a two-parameter Weibull distribution model was used to determine the mean time to failure (MTTF) of PBGA components. The MTTF was used for validation of finite element analysis (FEA) results. FEA analysis using quarter model and submodeling method was implemented to study stress strain behavior of Sn-3.8Ag-0.7Cu lead free solder joints considering three thermal cycles. In FEA analysis, two different solder joint material constitutive models, viscoplastic Anand's model and elastic-plastic-creep model, and two different fatigue life prediction models, energy based and strain based fatigue life model, were used for comparison. Volume averaged method was used for extracting fatigue life prediction parameter. Traditional whole interface layer elements averaged method overestimates the fatigue life of solder joint due to lower energy or strain used in fatigue life model. In this paper, new averaging volume of outermost ring elements was proposed. It was shown that outermost ring elements averaging method gave better result compared to MTTF. Thermal cycling and thermal shock loads were simulated in FEA analysis to study the temperature ramp rate effects on fatigue life.
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