TRIZ: Application of advanced Problem Solving methodology (ARIZ) in manufacturing

Problem solving is a daily affair in manufacturing. Today engineers face numerous challenges in tackling issues in the factories, ranging from technical complexities, cost reductions and speed for fixes. This paper will describe the systematic innovation methodology used which is called Theory of Inventive Problem Solving (TRIZ). Various TRIZ tools were deployed at the initial stage, example Engineering Contradiction and 40 Inventive Principles. However, the problem could not be resolved effectively. Finally, a more advanced approach in TRIZ called Algorithm of Inventive Problem Solving (ARIZ) was used. An elegant (simple and effective) solution was discovered. The application of ARIZ will be shared in a case study on of one of the equipment in the semiconductor industry.