Droplet spatter suppression in laser lap welding of galvanized sheets using additional coaxial annular laser source

IF 5 2区 物理与天体物理 Q1 OPTICS
Yi Qi , Genyu Chen , Dezheng Liu
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引用次数: 3

Abstract

This study is to prevent droplet spatter in laser welding of galvanized sheets. Three-dimensional welding simulation model is also established and analyzed to reveal the relationship between keyhole oscillation and flow behavior. It is found major reason for droplet spatter is the impact force of the reflux and eddy of the metal pool toward the keyhole. Keyhole oscillates seriously and reflux impact causes energy exchange discontinuity, making the keyhole opening intermittent closed in traditional Gaussian laser source alone. While certain output proportion of coaxial annular and Gaussian laser source could considerably improve impact resistance on the reflux and suppress droplet spatter obviously. Weld appearance is relatively beautiful and harmonious, with few undercuts, collapses and humps.

利用附加同轴环形激光源抑制镀锌板激光搭接焊中的熔滴飞溅
针对镀锌板激光焊接过程中熔滴飞溅的问题进行了研究。建立并分析了三维焊接仿真模型,揭示了锁孔振荡与流动特性的关系。发现金属池回流和涡流对锁孔的冲击力是造成液滴飞溅的主要原因。在传统的高斯激光光源中,钥匙孔振荡严重,回流冲击导致能量交换不连续,使钥匙孔开口间歇性闭合。而同轴环形和高斯激光源的一定输出比例可以显著提高回流的抗冲击能力,明显抑制液滴飞溅。焊缝外观比较美观和谐,很少出现凹痕、塌陷和驼峰。
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来源期刊
CiteScore
8.50
自引率
10.00%
发文量
1060
审稿时长
3.4 months
期刊介绍: Optics & Laser Technology aims to provide a vehicle for the publication of a broad range of high quality research and review papers in those fields of scientific and engineering research appertaining to the development and application of the technology of optics and lasers. Papers describing original work in these areas are submitted to rigorous refereeing prior to acceptance for publication. The scope of Optics & Laser Technology encompasses, but is not restricted to, the following areas: •development in all types of lasers •developments in optoelectronic devices and photonics •developments in new photonics and optical concepts •developments in conventional optics, optical instruments and components •techniques of optical metrology, including interferometry and optical fibre sensors •LIDAR and other non-contact optical measurement techniques, including optical methods in heat and fluid flow •applications of lasers to materials processing, optical NDT display (including holography) and optical communication •research and development in the field of laser safety including studies of hazards resulting from the applications of lasers (laser safety, hazards of laser fume) •developments in optical computing and optical information processing •developments in new optical materials •developments in new optical characterization methods and techniques •developments in quantum optics •developments in light assisted micro and nanofabrication methods and techniques •developments in nanophotonics and biophotonics •developments in imaging processing and systems
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