Empirical Model of Uniflow Scavenging for Ultra-Long-Two-Stroke Marine Diesel Engines

Abstract

Low-speed two-stroke diesel engines are widely employed in the marine industry, especially in tanks, owing to their advantages of fuel economy and reliability. However, with the emerging ultra-long-stroke trend, existing scavenging models, which are based on the configuration of cylinders with short strokes, are no longer applicable. In this study, we investigate the flow field and residual exhaust gas distribution in a cylinder using particle image velocimetry and computational fluid dynamics (CFD) simulations. The result shows a strong Burgers vortex structure upstream of the scavenger flow and dissipates gradually as it moves downstream. Furthermore, the scavenging process comprises three processes according to the detailed CFD analysis: displacement, mixing scavenging, and short circuit. Inspired by the results, a tailored empirical model of ultra-long-stroke uniflow scavenging comprising three sub-models is proposed. Specifically, a logarithmic relationship between the concentration level and scavenging deliver ratio is proposed to describe the mixing scavenging process. Finally, the model was validated against CFD results. The results demonstrate that the discrepancy in the scavenging efficiency curve predicted by this model and CFD is less than 1%, thereby demonstrating model reliability. Owing to the advantages of a large power range, high thermal efficiency, low fuel consumption rate, and good reliability, marine low-speed engines are widely used to provide power to civil ships (Heywood 1999). The market for low-speed engines is vast and is improving the performance of low-speed engines through research has great economic and environmental significance (Woodyard 2004). To meet the requirements of ship owners for lower fuel consumption and the IMO’s regulation of halving the greenhouse gas emissions of newly built ships, the ultra-long stroke of low-speed engines has become a trend (Lamas & Vidal 2012). With an ultralong stroke, the combustion speed of low-quality fuel oil is slow, and an ultra-long-stroke cylinder can prolong the expansion process, improve the combustion process, and reduce the fuel consumption rate (Fenghua 2014). The ultra-long-stroke diesel engine further creates fuel savings of 3.5–7% based on the original low fuel consumption. Previously, ultra-long strokes could not be achieved, limited by materials and manufacturing processes. However, in recent years, with the advancement of materials and processes, ultra-long strokes have been widely adopted as they have demonstrated superior competitiveness.