T. E. Korabi;G. Goossen;A. Kaushik;J. van Heugten;A. Raghuvanshi;J. Bédorf;S. Chakravorty;D. Pabst;S. Ramakrishnan;J. DeLong;T. Hewlett;A. Ang;A. Wong;K. Soh;S. Velasquez;H. Mogra
{"title":"Attention-Based Deep Learning for Multi-Target Prediction of Process Time and Tool Availability in Large-Scale Semiconductor Fabs","authors":"T. E. Korabi;G. Goossen;A. Kaushik;J. van Heugten;A. Raghuvanshi;J. Bédorf;S. Chakravorty;D. Pabst;S. Ramakrishnan;J. DeLong;T. Hewlett;A. Ang;A. Wong;K. Soh;S. Velasquez;H. Mogra","doi":"10.1109/TSM.2026.3706122","DOIUrl":null,"url":null,"abstract":"Precise prediction of processing time (PT) and machine availability is critical for optimizing fabrication throughput. This paper presents a generalized, attention-based deep neural network designed to capture non-linear tool dynamics and high-dimensional categorical dependencies. Unlike rigid statistical baselines, our framework adapts to multiple prediction targets, including equipment-level process completion and granular chamber-level availability. Deployed in multiple GlobalFoundries semiconductor fabrication plants, the model demonstrates a 50% to 80% reduction in mean absolute error (MAE) compared to historical averages. Production results confirm a 2% to 3% increase in moves per productive hour and a 3% to 7% sustained increase in chamber utilization across a majority of the tools that we tested with. These results validate the strength of machine learning methods in enabling advanced parallel loading and just-in-time dispatching strategies.","PeriodicalId":451,"journal":{"name":"IEEE Transactions on Semiconductor Manufacturing","volume":"39 3","pages":"395-401"},"PeriodicalIF":2.5000,"publicationDate":"2026-08-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":"0","resultStr":null,"platform":"Semanticscholar","paperid":null,"PeriodicalName":"IEEE Transactions on Semiconductor Manufacturing","FirstCategoryId":"5","ListUrlMain":"https://ieeexplore.ieee.org/document/11574761/","RegionNum":3,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":null,"EPubDate":"2026/6/22 0:00:00","PubModel":"Epub","JCR":"Q2","JCRName":"ENGINEERING, ELECTRICAL & ELECTRONIC","Score":null,"Total":0}
引用次数: 0
Abstract
Precise prediction of processing time (PT) and machine availability is critical for optimizing fabrication throughput. This paper presents a generalized, attention-based deep neural network designed to capture non-linear tool dynamics and high-dimensional categorical dependencies. Unlike rigid statistical baselines, our framework adapts to multiple prediction targets, including equipment-level process completion and granular chamber-level availability. Deployed in multiple GlobalFoundries semiconductor fabrication plants, the model demonstrates a 50% to 80% reduction in mean absolute error (MAE) compared to historical averages. Production results confirm a 2% to 3% increase in moves per productive hour and a 3% to 7% sustained increase in chamber utilization across a majority of the tools that we tested with. These results validate the strength of machine learning methods in enabling advanced parallel loading and just-in-time dispatching strategies.
期刊介绍:
The IEEE Transactions on Semiconductor Manufacturing addresses the challenging problems of manufacturing complex microelectronic components, especially very large scale integrated circuits (VLSI). Manufacturing these products requires precision micropatterning, precise control of materials properties, ultraclean work environments, and complex interactions of chemical, physical, electrical and mechanical processes.