Jiawei Gu , Xiangxiang Yuan , Xinming Li , Yanxue Wang , Jinduo Xing
{"title":"Symmetric Radial Vectors for uncertainty-aware rotary machinery fault diagnosis","authors":"Jiawei Gu , Xiangxiang Yuan , Xinming Li , Yanxue Wang , Jinduo Xing","doi":"10.1016/j.ress.2025.111639","DOIUrl":null,"url":null,"abstract":"<div><div>Rotary machinery fault diagnosis faces persistent challenges in handling class imbalance, adapting to evolving fault patterns, and quantifying diagnostic uncertainty. Traditional deep learning approaches often struggle with these issues, particularly when dealing with a large number of fault categories or limited samples for rare fault types. This paper introduces a novel fault diagnosis framework based on Symmetric Radial Vectors (SRVs), specifically designed to address these technical hurdles. Our method predefines fixed, normalized vector embeddings for each fault type, serving as stable reference points in the feature space. By minimizing the spherical distance between input feature embeddings and their corresponding fault-type SRVs, we achieve robust classification even with imbalanced datasets. The predefined nature of SRVs allows for efficient handling of numerous fault categories without increasing model complexity, crucial for comprehensive fault coverage. Furthermore, the geometric properties of SRVs enable natural uncertainty quantification, as the distances to different fault-type vectors provide a direct measure of diagnostic confidence. We demonstrate the efficacy of our approach on benchmark datasets of rotary machinery faults, showing improved accuracy for rare fault classes and well-calibrated uncertainty estimates. Our method also exhibits strong adaptability to newly emerging fault types, a critical feature for evolving industrial systems.</div></div>","PeriodicalId":54500,"journal":{"name":"Reliability Engineering & System Safety","volume":"266 ","pages":"Article 111639"},"PeriodicalIF":11.0000,"publicationDate":"2025-09-04","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":"0","resultStr":null,"platform":"Semanticscholar","paperid":null,"PeriodicalName":"Reliability Engineering & System Safety","FirstCategoryId":"5","ListUrlMain":"https://www.sciencedirect.com/science/article/pii/S0951832025008397","RegionNum":1,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":null,"EPubDate":"","PubModel":"","JCR":"Q1","JCRName":"ENGINEERING, INDUSTRIAL","Score":null,"Total":0}
引用次数: 0
Abstract
Rotary machinery fault diagnosis faces persistent challenges in handling class imbalance, adapting to evolving fault patterns, and quantifying diagnostic uncertainty. Traditional deep learning approaches often struggle with these issues, particularly when dealing with a large number of fault categories or limited samples for rare fault types. This paper introduces a novel fault diagnosis framework based on Symmetric Radial Vectors (SRVs), specifically designed to address these technical hurdles. Our method predefines fixed, normalized vector embeddings for each fault type, serving as stable reference points in the feature space. By minimizing the spherical distance between input feature embeddings and their corresponding fault-type SRVs, we achieve robust classification even with imbalanced datasets. The predefined nature of SRVs allows for efficient handling of numerous fault categories without increasing model complexity, crucial for comprehensive fault coverage. Furthermore, the geometric properties of SRVs enable natural uncertainty quantification, as the distances to different fault-type vectors provide a direct measure of diagnostic confidence. We demonstrate the efficacy of our approach on benchmark datasets of rotary machinery faults, showing improved accuracy for rare fault classes and well-calibrated uncertainty estimates. Our method also exhibits strong adaptability to newly emerging fault types, a critical feature for evolving industrial systems.
期刊介绍:
Elsevier publishes Reliability Engineering & System Safety in association with the European Safety and Reliability Association and the Safety Engineering and Risk Analysis Division. The international journal is devoted to developing and applying methods to enhance the safety and reliability of complex technological systems, like nuclear power plants, chemical plants, hazardous waste facilities, space systems, offshore and maritime systems, transportation systems, constructed infrastructure, and manufacturing plants. The journal normally publishes only articles that involve the analysis of substantive problems related to the reliability of complex systems or present techniques and/or theoretical results that have a discernable relationship to the solution of such problems. An important aim is to balance academic material and practical applications.