{"title":"A Transfer Bonding Technology for Advanced 2.5-D Integration With Reduced Warpage and Improved Stacking Flexibility","authors":"Yu-Lun Liu;Chao-Kai Hsu;Chih-Cheng Hsiao;Chun-Ta Li;Jia-Rui Lin;Kuan-Neng Chen","doi":"10.1109/LED.2025.3587748","DOIUrl":null,"url":null,"abstract":"A transfer bonding technology for advanced 2.5D integration with reduced warpage and improved stacking flexibility is presented. Molding-based and multi-RDL-layer based layer transfer are demonstrated for multiple stacking, both enabling high-density interposer integration without the need for CMP or complex lithography. Structural and electrical reliability is validated through optical inspection, SAT, SEM, and daisy-chain testing. Warpage measurements confirm a significant reduction across key process steps. The proposed transfer bonding technology provides a scalable and manufacturable solution for next-generation advanced packaging and heterogeneous integration.","PeriodicalId":13198,"journal":{"name":"IEEE Electron Device Letters","volume":"46 9","pages":"1609-1611"},"PeriodicalIF":4.5000,"publicationDate":"2025-07-10","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":"0","resultStr":null,"platform":"Semanticscholar","paperid":null,"PeriodicalName":"IEEE Electron Device Letters","FirstCategoryId":"5","ListUrlMain":"https://ieeexplore.ieee.org/document/11077395/","RegionNum":2,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":null,"EPubDate":"","PubModel":"","JCR":"Q2","JCRName":"ENGINEERING, ELECTRICAL & ELECTRONIC","Score":null,"Total":0}
引用次数: 0
Abstract
A transfer bonding technology for advanced 2.5D integration with reduced warpage and improved stacking flexibility is presented. Molding-based and multi-RDL-layer based layer transfer are demonstrated for multiple stacking, both enabling high-density interposer integration without the need for CMP or complex lithography. Structural and electrical reliability is validated through optical inspection, SAT, SEM, and daisy-chain testing. Warpage measurements confirm a significant reduction across key process steps. The proposed transfer bonding technology provides a scalable and manufacturable solution for next-generation advanced packaging and heterogeneous integration.
期刊介绍:
IEEE Electron Device Letters publishes original and significant contributions relating to the theory, modeling, design, performance and reliability of electron and ion integrated circuit devices and interconnects, involving insulators, metals, organic materials, micro-plasmas, semiconductors, quantum-effect structures, vacuum devices, and emerging materials with applications in bioelectronics, biomedical electronics, computation, communications, displays, microelectromechanics, imaging, micro-actuators, nanoelectronics, optoelectronics, photovoltaics, power ICs and micro-sensors.