Yongchao Zhang , Zhiyuan Wang , Caizi Fan , Zeyu Jiang , Kun Yu , Zhaohui Ren , Ke Feng
{"title":"Diffusion model-assisted cross-domain fault diagnosis for rotating machinery under limited data","authors":"Yongchao Zhang , Zhiyuan Wang , Caizi Fan , Zeyu Jiang , Kun Yu , Zhaohui Ren , Ke Feng","doi":"10.1016/j.ress.2025.111372","DOIUrl":null,"url":null,"abstract":"<div><div>In industrial scenarios, cross-domain fault diagnosis faces the challenge of data scarcity due to the difficulty of data acquisition and the high cost of labeling. To overcome this issue, this paper proposes a diffusion model-assisted data generation method to enhance the model’s cross-domain diagnostic capability by generating target domain data. Specifically, this paper establishes a diffusion model-assisted cross-domain fault diagnosis method, where a diffusion model is first constructed to augment the target domain data, and then a deep learning model is jointly trained using source domain data, a small amount of target domain data, and the generated target domain data to learn and transfer diagnostic knowledge. To align the global feature distributions, the maximum mean discrepancy loss is first employed to align the source domain data with both the target domain data and the generated target domain data. Additionally, a cross-domain triplet loss is established to achieve category alignment and separation, ensuring similar categories are aligned while different categories are distinguished. Finally, the deep consistency regularization is designed to enforce consistency across target domain data and its augmented versions, enhancing the model’s robustness. Extensive experiments on two rotating machinery systems demonstrate the effectiveness of the proposed method in addressing limited-data cross-domain fault diagnosis, highlighting its potential for practical applications in intelligent health monitoring of rotating machinery.</div></div>","PeriodicalId":54500,"journal":{"name":"Reliability Engineering & System Safety","volume":"264 ","pages":"Article 111372"},"PeriodicalIF":11.0000,"publicationDate":"2025-06-27","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":"0","resultStr":null,"platform":"Semanticscholar","paperid":null,"PeriodicalName":"Reliability Engineering & System Safety","FirstCategoryId":"5","ListUrlMain":"https://www.sciencedirect.com/science/article/pii/S0951832025005733","RegionNum":1,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":null,"EPubDate":"","PubModel":"","JCR":"Q1","JCRName":"ENGINEERING, INDUSTRIAL","Score":null,"Total":0}
引用次数: 0
Abstract
In industrial scenarios, cross-domain fault diagnosis faces the challenge of data scarcity due to the difficulty of data acquisition and the high cost of labeling. To overcome this issue, this paper proposes a diffusion model-assisted data generation method to enhance the model’s cross-domain diagnostic capability by generating target domain data. Specifically, this paper establishes a diffusion model-assisted cross-domain fault diagnosis method, where a diffusion model is first constructed to augment the target domain data, and then a deep learning model is jointly trained using source domain data, a small amount of target domain data, and the generated target domain data to learn and transfer diagnostic knowledge. To align the global feature distributions, the maximum mean discrepancy loss is first employed to align the source domain data with both the target domain data and the generated target domain data. Additionally, a cross-domain triplet loss is established to achieve category alignment and separation, ensuring similar categories are aligned while different categories are distinguished. Finally, the deep consistency regularization is designed to enforce consistency across target domain data and its augmented versions, enhancing the model’s robustness. Extensive experiments on two rotating machinery systems demonstrate the effectiveness of the proposed method in addressing limited-data cross-domain fault diagnosis, highlighting its potential for practical applications in intelligent health monitoring of rotating machinery.
期刊介绍:
Elsevier publishes Reliability Engineering & System Safety in association with the European Safety and Reliability Association and the Safety Engineering and Risk Analysis Division. The international journal is devoted to developing and applying methods to enhance the safety and reliability of complex technological systems, like nuclear power plants, chemical plants, hazardous waste facilities, space systems, offshore and maritime systems, transportation systems, constructed infrastructure, and manufacturing plants. The journal normally publishes only articles that involve the analysis of substantive problems related to the reliability of complex systems or present techniques and/or theoretical results that have a discernable relationship to the solution of such problems. An important aim is to balance academic material and practical applications.