{"title":"Point cloud reconstruction and volume measurement method for dynamic bulk material flow","authors":"Chengcheng Hou , Yongfei Kang , Wei Qiao , Huijie Dong , Tiezhu Qiao","doi":"10.1016/j.measurement.2025.117990","DOIUrl":null,"url":null,"abstract":"<div><div>Accurate volume measurement of bulk material flow on belt conveyors is a key technology and prerequisite for energy-saving control and safe operation of transportation systems. This paper presents a novel method for dynamic volume measurement of bulk material flow based on point cloud reconstruction. The proposed method comprises three main components: bulk material flow area segmentation using an enhanced PointNet++ network with multi-scale feature extraction capabilities, three-dimensional reconstruction using the α-shape algorithm to construct complete enclosed point cloud spaces, and volume calculation based on Delaunay triangulation. Experimental validation on a laboratory-scale platform demonstrated that our method maintains robust performance across varying bulk material volumes and running speeds, with an average volume measurement accuracy exceeding 97 %. The method shows particular effectiveness in industrial transportation scenarios with non-uniform loading and variable speeds.</div></div>","PeriodicalId":18349,"journal":{"name":"Measurement","volume":"254 ","pages":"Article 117990"},"PeriodicalIF":5.2000,"publicationDate":"2025-05-27","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":"0","resultStr":null,"platform":"Semanticscholar","paperid":null,"PeriodicalName":"Measurement","FirstCategoryId":"5","ListUrlMain":"https://www.sciencedirect.com/science/article/pii/S0263224125013491","RegionNum":2,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":null,"EPubDate":"","PubModel":"","JCR":"Q1","JCRName":"ENGINEERING, MULTIDISCIPLINARY","Score":null,"Total":0}
引用次数: 0
Abstract
Accurate volume measurement of bulk material flow on belt conveyors is a key technology and prerequisite for energy-saving control and safe operation of transportation systems. This paper presents a novel method for dynamic volume measurement of bulk material flow based on point cloud reconstruction. The proposed method comprises three main components: bulk material flow area segmentation using an enhanced PointNet++ network with multi-scale feature extraction capabilities, three-dimensional reconstruction using the α-shape algorithm to construct complete enclosed point cloud spaces, and volume calculation based on Delaunay triangulation. Experimental validation on a laboratory-scale platform demonstrated that our method maintains robust performance across varying bulk material volumes and running speeds, with an average volume measurement accuracy exceeding 97 %. The method shows particular effectiveness in industrial transportation scenarios with non-uniform loading and variable speeds.
期刊介绍:
Contributions are invited on novel achievements in all fields of measurement and instrumentation science and technology. Authors are encouraged to submit novel material, whose ultimate goal is an advancement in the state of the art of: measurement and metrology fundamentals, sensors, measurement instruments, measurement and estimation techniques, measurement data processing and fusion algorithms, evaluation procedures and methodologies for plants and industrial processes, performance analysis of systems, processes and algorithms, mathematical models for measurement-oriented purposes, distributed measurement systems in a connected world.