{"title":"Continual multi-target domain adaptation for industrial process fault diagnosis","authors":"Shijin Li, Xufei Chen, Huizhi Zhang, Jianbo Yu","doi":"10.1016/j.ress.2025.111239","DOIUrl":null,"url":null,"abstract":"<div><div>In multi-operating condition production processes, process data typically arrive continuously with distinct distribution. Domain adaptation techniques are commonly employed to settle the domain shift caused by variations in operating conditions. However, those models trained on continual data streams face the dilemma of adapting to new data while forgetting old knowledge. In this study, a novel transfer learning model called continual multi-target domain adaptation with dual knowledge distillation (CMTDA-DKD) is proposed for process fault diagnosis, which is trained on multiple target domains collected sequentially from varying working conditions. To adapt to the target streams from different working conditions, maximum mean discrepancy and adversarial training are utilized to narrow the distribution gap and guide the feature generator to learn domain invariant features between source and target domains. In addition, a dual knowledge distillation module is proposed to mitigate catastrophic forgetting of previous target domains in both feature and class levels. Moreover, a knowledge bank based on a sample selection module is proposed to restore the representative target domain samples in previous incremental stages, which enables the model to preserve prior knowledge. The application performance of CMTDA-DKD in continuous stirred tank reactor process, three-phase process and a hydraulic system demonstrates its effectiveness and superiority over other methods.</div></div>","PeriodicalId":54500,"journal":{"name":"Reliability Engineering & System Safety","volume":"262 ","pages":"Article 111239"},"PeriodicalIF":9.4000,"publicationDate":"2025-05-14","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":"0","resultStr":null,"platform":"Semanticscholar","paperid":null,"PeriodicalName":"Reliability Engineering & System Safety","FirstCategoryId":"5","ListUrlMain":"https://www.sciencedirect.com/science/article/pii/S0951832025004405","RegionNum":1,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":null,"EPubDate":"","PubModel":"","JCR":"Q1","JCRName":"ENGINEERING, INDUSTRIAL","Score":null,"Total":0}
引用次数: 0
Abstract
In multi-operating condition production processes, process data typically arrive continuously with distinct distribution. Domain adaptation techniques are commonly employed to settle the domain shift caused by variations in operating conditions. However, those models trained on continual data streams face the dilemma of adapting to new data while forgetting old knowledge. In this study, a novel transfer learning model called continual multi-target domain adaptation with dual knowledge distillation (CMTDA-DKD) is proposed for process fault diagnosis, which is trained on multiple target domains collected sequentially from varying working conditions. To adapt to the target streams from different working conditions, maximum mean discrepancy and adversarial training are utilized to narrow the distribution gap and guide the feature generator to learn domain invariant features between source and target domains. In addition, a dual knowledge distillation module is proposed to mitigate catastrophic forgetting of previous target domains in both feature and class levels. Moreover, a knowledge bank based on a sample selection module is proposed to restore the representative target domain samples in previous incremental stages, which enables the model to preserve prior knowledge. The application performance of CMTDA-DKD in continuous stirred tank reactor process, three-phase process and a hydraulic system demonstrates its effectiveness and superiority over other methods.
期刊介绍:
Elsevier publishes Reliability Engineering & System Safety in association with the European Safety and Reliability Association and the Safety Engineering and Risk Analysis Division. The international journal is devoted to developing and applying methods to enhance the safety and reliability of complex technological systems, like nuclear power plants, chemical plants, hazardous waste facilities, space systems, offshore and maritime systems, transportation systems, constructed infrastructure, and manufacturing plants. The journal normally publishes only articles that involve the analysis of substantive problems related to the reliability of complex systems or present techniques and/or theoretical results that have a discernable relationship to the solution of such problems. An important aim is to balance academic material and practical applications.