Study on the Impurity Profile and its Correlation with the Production Process in the Estazolam API and Tablets.

Zhenjing Hu, Dandan Shen, Qun Wu, Ji Nie, Yuanqing Liu, Wenxing Mao, Lixin Hou, Jianhua Wang
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Abstract

Background: Estazolam is a benzodiazepine drug widely used in clinical practice. Currently, estazolam tablets on the Chinese market are generic drugs. To meet the requirements of national standards and uniformity, the impurity analysis methods were developed for active pharmaceutical ingredient (API) and tablets of estazolam.

Objective: A high-performance liquid chromatography with ultraviolet detection (HPLC-UV) method was developed to achieve enhanced sensitivity and resolution for the quantitative analysis of related substances. This method was applied to determine impurity levels in generic estazolam tablets from 12 Chinese manufacturers and APIs from 4 manufacturers. The liquid chromatography-tandem mass spectrometry(LC-MS/MS) method was used to determine the impurity profiles. The impurity content and impurity profiles were used as evaluation indicators to trace the correlation between the differences in impurity profiles and the production process.

Methods: The content of both 8 known and unknown impurities was quantitatively determined by the HPLC-UV method. A principal component external standard method with correction factor was used for calculation, and detailed methodological validation was performed according to ICH guidelines. The structures of impurities in Chinese marketed products and the innovator drugs were qualitatively identified by the LC-MS/MS method, and differences in impurity profiles were compared.

Results: This study identified two USP-listed process impurities, two unknown process impurities, and one non-pharmacopeial degradation product. The unknown impurities were successfully separated and preliminarily characterized.

Conclusions: Three API process impurities were key contributors to preparation impurity profile variations. Impurity levels showed close correlation with API synthesis routes and purification processes. A novel degradation product emerged during formulation, generated under light/heat stress, but minimally impacted tablet impurity variations.

Highlights: The optimized HPLC method demonstrated enhanced sensitivity and separation efficiency. API manufacturers should prioritize purification process optimization for impurities exceeding 0.1% thresholds to ensure drug safety.

艾司唑仑原料药及片剂的杂质谱及其与生产工艺的关系研究。
背景:艾司唑仑是临床上广泛应用的苯二氮卓类药物。目前,中国市场上的艾司唑仑片属于仿制药。为满足国家标准和均一性的要求,建立了依司唑仑原料药和片剂的杂质分析方法。目的:为提高相关物质的定量分析灵敏度和分辨率,建立高效液相色谱-紫外检测(HPLC-UV)方法。应用该方法对国内12家生产企业的艾司唑仑仿制片和4家生产企业的原料药进行了杂质含量测定。采用液相色谱-串联质谱(LC-MS/MS)法测定杂质谱。以杂质含量和杂质剖面作为评价指标,追踪杂质剖面差异与生产工艺之间的相关性。方法:采用高效液相色谱-紫外分光光度法定量测定8种已知和未知杂质的含量。采用带校正因子的主成分外标法进行计算,并根据ICH指南进行详细的方法学验证。采用LC-MS/MS方法对中国上市药品和创新药品的杂质结构进行定性鉴定,并比较杂质谱的差异。结果:本研究鉴定了两种usp列出的工艺杂质,两种未知工艺杂质和一种非药典降解产物。成功分离了未知杂质,并对其进行了初步表征。结论:三种原料药工艺杂质是导致制剂杂质谱变化的主要因素。杂质水平与原料药合成路线和纯化工艺密切相关。在配方过程中出现了一种新的降解产物,在光/热胁迫下产生,但对片剂杂质变化的影响最小。重点:优化后的高效液相色谱方法具有较高的灵敏度和分离效率。原料药生产企业应优先优化杂质超过0.1%阈值的纯化工艺,确保药品安全。
本文章由计算机程序翻译,如有差异,请以英文原文为准。
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