{"title":"Assessing the performance of a disposable electrochemical biofilm test kit on monitoring drainage sludge biofilm corrosion and its biocide treatment.","authors":"Lingjun Xu, Chris Gu, Shaohua Wang","doi":"10.1007/s00449-025-03173-x","DOIUrl":null,"url":null,"abstract":"<p><p>Drainage sludge is abundant with corrosive microbes which can contribute to soil corrosion of buried pipelines. In this work, the microbiologically influenced corrosion (MIC) of a drainage sludge biofilm against X65 carbon steel was confirmed by significant uniform corrosion (0.03 mm/a uniform corrosion rate) and more severe pitting corrosion (18% greater) on X65 coupons with nutrient enrichment without venting at 37 ℃ compared to the aerobic sludge at room temperature. A new biofilm/MIC test kit was employed to assess the aerobic sludge biofilm, and it was determined to be mildly corrosive against carbon steel after incubating 5 mL of aerobic sludge at room temperature for 7 d in the 10 mL biofilm test kit vial. Tetrakis-hydroxymethyl phosphonium sulfate (THPS), a green biocide was also tested in the biofilm/MIC test kit for its mitigation of the aerobic sludge biofilm and its corrosion against the X65 carbon steel working electrode. The biofilm test kit successfully monitored the sludge biofilm's sanitization efficacy. It was found that 100 ppm THPS was effective in inhibiting biofilm growth, and 400 ppm THPS in treating pre-established sludge biofilm by achieving 10% corrosion rate reduction. Thus, the biofilm/MIC test kit was found to be sensitive in detecting MIC and can be used as a convenient tool in assessing biofilm corrosivity and its mitigation efficacy.</p>","PeriodicalId":9024,"journal":{"name":"Bioprocess and Biosystems Engineering","volume":" ","pages":""},"PeriodicalIF":3.5000,"publicationDate":"2025-05-05","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":"0","resultStr":null,"platform":"Semanticscholar","paperid":null,"PeriodicalName":"Bioprocess and Biosystems Engineering","FirstCategoryId":"5","ListUrlMain":"https://doi.org/10.1007/s00449-025-03173-x","RegionNum":3,"RegionCategory":"生物学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":null,"EPubDate":"","PubModel":"","JCR":"Q2","JCRName":"BIOTECHNOLOGY & APPLIED MICROBIOLOGY","Score":null,"Total":0}
引用次数: 0
Abstract
Drainage sludge is abundant with corrosive microbes which can contribute to soil corrosion of buried pipelines. In this work, the microbiologically influenced corrosion (MIC) of a drainage sludge biofilm against X65 carbon steel was confirmed by significant uniform corrosion (0.03 mm/a uniform corrosion rate) and more severe pitting corrosion (18% greater) on X65 coupons with nutrient enrichment without venting at 37 ℃ compared to the aerobic sludge at room temperature. A new biofilm/MIC test kit was employed to assess the aerobic sludge biofilm, and it was determined to be mildly corrosive against carbon steel after incubating 5 mL of aerobic sludge at room temperature for 7 d in the 10 mL biofilm test kit vial. Tetrakis-hydroxymethyl phosphonium sulfate (THPS), a green biocide was also tested in the biofilm/MIC test kit for its mitigation of the aerobic sludge biofilm and its corrosion against the X65 carbon steel working electrode. The biofilm test kit successfully monitored the sludge biofilm's sanitization efficacy. It was found that 100 ppm THPS was effective in inhibiting biofilm growth, and 400 ppm THPS in treating pre-established sludge biofilm by achieving 10% corrosion rate reduction. Thus, the biofilm/MIC test kit was found to be sensitive in detecting MIC and can be used as a convenient tool in assessing biofilm corrosivity and its mitigation efficacy.
期刊介绍:
Bioprocess and Biosystems Engineering provides an international peer-reviewed forum to facilitate the discussion between engineering and biological science to find efficient solutions in the development and improvement of bioprocesses. The aim of the journal is to focus more attention on the multidisciplinary approaches for integrative bioprocess design. Of special interest are the rational manipulation of biosystems through metabolic engineering techniques to provide new biocatalysts as well as the model based design of bioprocesses (up-stream processing, bioreactor operation and downstream processing) that will lead to new and sustainable production processes.
Contributions are targeted at new approaches for rational and evolutive design of cellular systems by taking into account the environment and constraints of technical production processes, integration of recombinant technology and process design, as well as new hybrid intersections such as bioinformatics and process systems engineering. Manuscripts concerning the design, simulation, experimental validation, control, and economic as well as ecological evaluation of novel processes using biosystems or parts thereof (e.g., enzymes, microorganisms, mammalian cells, plant cells, or tissue), their related products, or technical devices are also encouraged.
The Editors will consider papers for publication based on novelty, their impact on biotechnological production and their contribution to the advancement of bioprocess and biosystems engineering science. Submission of papers dealing with routine aspects of bioprocess engineering (e.g., routine application of established methodologies, and description of established equipment) are discouraged.