{"title":"Multi-strain synergistic fermentation of waste biomass with bacterial cellulose fermentation wastewater to prepare sustainable detergents.","authors":"Shuangfei Zhang, Jin Xu","doi":"10.1007/s00449-025-03172-y","DOIUrl":null,"url":null,"abstract":"<p><p>Synthetic surfactants threaten the environment and public health due to their difficult degradation and high toxicity, creating a need for low-energy, high-efficiency green alternatives. Preparing natural surfactants is often expensive, inefficient, and complex, while the resource utilization of bacterial cellulose (BC) fermentation wastewater is still tricky. In this study, waste biomass, including pineapple peel and Sapindus mukorossi Gaertn., was combined with BC fermentation wastewater using synergistic fermentation by Saccharomyces cerevisiae, Lactobacillus sp., and Acetobacter sp. to extract triterpene saponins and proteases. This process was used to prepare green detergents enriched with surface-active substances. The results showed that after 10 days of fermentation, the saponin extraction efficiency reached 84.29%, significantly outperforming traditional methods such as ultrasound-assisted alcoholic extraction (16.17%), ultrasound-water immersion (19.00%), double extraction (31.72%), and cellulase-assisted extraction (38.98%). Protease activity reached 36.92 ± 0.20 U/mg. The fermentation broth reduced surface tension by 36.95 mN/m compared to pure water, which improved emulsification and dispersion. It exhibited high surface activity and foam stability with a low critical micelle concentration (CMC) of 0.163 ± 0.01 mg/mL. Green detergents showed a 20.71-45.87% higher efficiency than synthetic detergents in removing carbon black oil (90.38%), sebum (100%), and protein stains (89%). Saponins contributed to this advantage by reducing surface tension (P ≤ 0.01) and enhancing wettability (P ≤ 0.05). This study provides a sustainable new solution for the high-value utilization of waste biomass and BC fermentation wastewater and exhibits the broad prospects of green detergents for environmental and industrial applications.</p>","PeriodicalId":9024,"journal":{"name":"Bioprocess and Biosystems Engineering","volume":" ","pages":"1221-1238"},"PeriodicalIF":3.5000,"publicationDate":"2025-07-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":"0","resultStr":null,"platform":"Semanticscholar","paperid":null,"PeriodicalName":"Bioprocess and Biosystems Engineering","FirstCategoryId":"5","ListUrlMain":"https://doi.org/10.1007/s00449-025-03172-y","RegionNum":3,"RegionCategory":"生物学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":null,"EPubDate":"2025/5/5 0:00:00","PubModel":"Epub","JCR":"Q2","JCRName":"BIOTECHNOLOGY & APPLIED MICROBIOLOGY","Score":null,"Total":0}
引用次数: 0
Abstract
Synthetic surfactants threaten the environment and public health due to their difficult degradation and high toxicity, creating a need for low-energy, high-efficiency green alternatives. Preparing natural surfactants is often expensive, inefficient, and complex, while the resource utilization of bacterial cellulose (BC) fermentation wastewater is still tricky. In this study, waste biomass, including pineapple peel and Sapindus mukorossi Gaertn., was combined with BC fermentation wastewater using synergistic fermentation by Saccharomyces cerevisiae, Lactobacillus sp., and Acetobacter sp. to extract triterpene saponins and proteases. This process was used to prepare green detergents enriched with surface-active substances. The results showed that after 10 days of fermentation, the saponin extraction efficiency reached 84.29%, significantly outperforming traditional methods such as ultrasound-assisted alcoholic extraction (16.17%), ultrasound-water immersion (19.00%), double extraction (31.72%), and cellulase-assisted extraction (38.98%). Protease activity reached 36.92 ± 0.20 U/mg. The fermentation broth reduced surface tension by 36.95 mN/m compared to pure water, which improved emulsification and dispersion. It exhibited high surface activity and foam stability with a low critical micelle concentration (CMC) of 0.163 ± 0.01 mg/mL. Green detergents showed a 20.71-45.87% higher efficiency than synthetic detergents in removing carbon black oil (90.38%), sebum (100%), and protein stains (89%). Saponins contributed to this advantage by reducing surface tension (P ≤ 0.01) and enhancing wettability (P ≤ 0.05). This study provides a sustainable new solution for the high-value utilization of waste biomass and BC fermentation wastewater and exhibits the broad prospects of green detergents for environmental and industrial applications.
期刊介绍:
Bioprocess and Biosystems Engineering provides an international peer-reviewed forum to facilitate the discussion between engineering and biological science to find efficient solutions in the development and improvement of bioprocesses. The aim of the journal is to focus more attention on the multidisciplinary approaches for integrative bioprocess design. Of special interest are the rational manipulation of biosystems through metabolic engineering techniques to provide new biocatalysts as well as the model based design of bioprocesses (up-stream processing, bioreactor operation and downstream processing) that will lead to new and sustainable production processes.
Contributions are targeted at new approaches for rational and evolutive design of cellular systems by taking into account the environment and constraints of technical production processes, integration of recombinant technology and process design, as well as new hybrid intersections such as bioinformatics and process systems engineering. Manuscripts concerning the design, simulation, experimental validation, control, and economic as well as ecological evaluation of novel processes using biosystems or parts thereof (e.g., enzymes, microorganisms, mammalian cells, plant cells, or tissue), their related products, or technical devices are also encouraged.
The Editors will consider papers for publication based on novelty, their impact on biotechnological production and their contribution to the advancement of bioprocess and biosystems engineering science. Submission of papers dealing with routine aspects of bioprocess engineering (e.g., routine application of established methodologies, and description of established equipment) are discouraged.