Stochastic programming on joint optimization of redundancy design and condition-based maintenance for continuously degrading systems subject to uncertain usage stresses

IF 9.4 1区 工程技术 Q1 ENGINEERING, INDUSTRIAL
Xiaoyan Zhu , Yaqian Hao , Suk Joo Bae
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引用次数: 0

Abstract

This study investigates the joint optimization of system redundancy design and maintenance policies under uncertain usage stresses, using various stochastic programming models and stochastic-degradation-based reliability models. It is the first to address condition-based maintenance (CBM) policies, which outperform traditional age-based maintenance by reducing over- and tardy maintenance. Three two-stage stochastic programming models are developed. The first is a risk-neutral model aiming to minimize the expected system life-cycle cost across various usage stresses. The second is a risk-averse model using conditional value-at-risk to find solutions that perform well under the worst stresses. The third model also employs a risk-averse approach, using the upper partial mean to seek robust solutions for adverse stresses. The first-stage decision variables are subsystem redundancy levels, influencing CBM policies in the second stage. These CBM decisions depend on subsystem degradation levels and usage stresses. The long-run maintenance and failure cost rate is modeled as a recourse function, affecting redundancy allocation decisions. A numerical study demonstrates that the risk-averse strategies effectively mitigate the cost of worst scenarios without significantly increasing expected system life-cycle cost over all the scenarios. The redundancy level is high under a high risk aversion and can remain stable in a certain range of risk aversion. When the risk aversion is minor and the primary goal is the lowest expected lifetime-cycle cost, the redundancy design from risk-neutral model is preferred. The two risk-averse models would not generate the same redundancy design, no matter how to adjust the risk-averse parameters in the two models. Thus, the two risk-averse methods cannot be used exchangeable. The model using conditional value-at-risk is suitable for the cases where severe usage stresses could happen and the bad consequence cannot be tolerated. The model with upper partial mean is good for stabilizing the performances under all the adverse scenarios.
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来源期刊
Reliability Engineering & System Safety
Reliability Engineering & System Safety 管理科学-工程:工业
CiteScore
15.20
自引率
39.50%
发文量
621
审稿时长
67 days
期刊介绍: Elsevier publishes Reliability Engineering & System Safety in association with the European Safety and Reliability Association and the Safety Engineering and Risk Analysis Division. The international journal is devoted to developing and applying methods to enhance the safety and reliability of complex technological systems, like nuclear power plants, chemical plants, hazardous waste facilities, space systems, offshore and maritime systems, transportation systems, constructed infrastructure, and manufacturing plants. The journal normally publishes only articles that involve the analysis of substantive problems related to the reliability of complex systems or present techniques and/or theoretical results that have a discernable relationship to the solution of such problems. An important aim is to balance academic material and practical applications.
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