{"title":"Efficient enzymatic hydrolysis of sweet potato residue by fed-batch method to prepare high- concentration glucose.","authors":"Shaoyu Wang, Jialong Xu, Shuai Xu, Yuxiang Li, Zhongbo Sun, Dahai Li, Yaohong Ma, Juanjuan Qian, Liping Tan, Tongjun Liu","doi":"10.1007/s00449-025-03146-0","DOIUrl":null,"url":null,"abstract":"<p><p>China is the largest producer and exporter of sweet potato in the world. Sweet potato residue (SPR) separated after starch extraction account for more than 10% of the total dry matter of sweet potatoes. However, large amounts of unutilized SPR can cause environmental pollution. SPR is rich in starch and cellulose, both of which can be converted into glucose, making it a good carbon source for microbial fermentation. Therefore, an efficient SPR enzymatic process needs to be developed. The technological conditions of high-solid enzymatic hydrolysis of SPR by fed-batch was investigated in detail. Cellulase, amylase, and pectinase had synergistic effects on SPR enzymatic digestion. The experiments were first conducted to optimize the total enzyme addition of 15 mg enzyme protein/g substrate. The experiments were designed using Design-Expert (10.0) to optimize the enzyme proportions to 42%, 31.8%, and 26.2% for cellulase, amylase, and pectinase, respectively. The fed-batch enzymatic hydrolysis of SPR was investigated. The feed time and amount were optimized. The results showed that the initial SPR enzymatic hydrolysis concentration was 14% (w/v), 9% (w/v) was added at 3 h, 6 h and 12 h, respectively and the final substrate concentration was 41% (w/v). After 24 h of enzymatic hydrolysis, the glucose concentration obtained was 194.57 g/L and the glucan conversion was 63.58%. The fed-batch enzymatic hydrolysis of SPR described in this study has great potential for the whole chain utilization of sweet potato and in the microbial fermentation industry as it is environmentally friendly, economical and efficient.</p>","PeriodicalId":9024,"journal":{"name":"Bioprocess and Biosystems Engineering","volume":" ","pages":"829-839"},"PeriodicalIF":3.5000,"publicationDate":"2025-05-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":"0","resultStr":null,"platform":"Semanticscholar","paperid":null,"PeriodicalName":"Bioprocess and Biosystems Engineering","FirstCategoryId":"5","ListUrlMain":"https://doi.org/10.1007/s00449-025-03146-0","RegionNum":3,"RegionCategory":"生物学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":null,"EPubDate":"2025/3/25 0:00:00","PubModel":"Epub","JCR":"Q2","JCRName":"BIOTECHNOLOGY & APPLIED MICROBIOLOGY","Score":null,"Total":0}
引用次数: 0
Abstract
China is the largest producer and exporter of sweet potato in the world. Sweet potato residue (SPR) separated after starch extraction account for more than 10% of the total dry matter of sweet potatoes. However, large amounts of unutilized SPR can cause environmental pollution. SPR is rich in starch and cellulose, both of which can be converted into glucose, making it a good carbon source for microbial fermentation. Therefore, an efficient SPR enzymatic process needs to be developed. The technological conditions of high-solid enzymatic hydrolysis of SPR by fed-batch was investigated in detail. Cellulase, amylase, and pectinase had synergistic effects on SPR enzymatic digestion. The experiments were first conducted to optimize the total enzyme addition of 15 mg enzyme protein/g substrate. The experiments were designed using Design-Expert (10.0) to optimize the enzyme proportions to 42%, 31.8%, and 26.2% for cellulase, amylase, and pectinase, respectively. The fed-batch enzymatic hydrolysis of SPR was investigated. The feed time and amount were optimized. The results showed that the initial SPR enzymatic hydrolysis concentration was 14% (w/v), 9% (w/v) was added at 3 h, 6 h and 12 h, respectively and the final substrate concentration was 41% (w/v). After 24 h of enzymatic hydrolysis, the glucose concentration obtained was 194.57 g/L and the glucan conversion was 63.58%. The fed-batch enzymatic hydrolysis of SPR described in this study has great potential for the whole chain utilization of sweet potato and in the microbial fermentation industry as it is environmentally friendly, economical and efficient.
期刊介绍:
Bioprocess and Biosystems Engineering provides an international peer-reviewed forum to facilitate the discussion between engineering and biological science to find efficient solutions in the development and improvement of bioprocesses. The aim of the journal is to focus more attention on the multidisciplinary approaches for integrative bioprocess design. Of special interest are the rational manipulation of biosystems through metabolic engineering techniques to provide new biocatalysts as well as the model based design of bioprocesses (up-stream processing, bioreactor operation and downstream processing) that will lead to new and sustainable production processes.
Contributions are targeted at new approaches for rational and evolutive design of cellular systems by taking into account the environment and constraints of technical production processes, integration of recombinant technology and process design, as well as new hybrid intersections such as bioinformatics and process systems engineering. Manuscripts concerning the design, simulation, experimental validation, control, and economic as well as ecological evaluation of novel processes using biosystems or parts thereof (e.g., enzymes, microorganisms, mammalian cells, plant cells, or tissue), their related products, or technical devices are also encouraged.
The Editors will consider papers for publication based on novelty, their impact on biotechnological production and their contribution to the advancement of bioprocess and biosystems engineering science. Submission of papers dealing with routine aspects of bioprocess engineering (e.g., routine application of established methodologies, and description of established equipment) are discouraged.