Practical utilization of low melting alloy thermal interface materials

R. F. Hill, J.L. Strader
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引用次数: 25

Abstract

The use of low melting alloy thermal interface materials results in exceptionally low thermal resistance between heat-generating electronic components and heat removal systems. Under certain conditions, these alloys can oxidize which may lead to degradation in thermal performance. In addition, if the alloy is used in the molten state, there is a possibility of electrical shorts resulting from escaping metal. Oxidation and electrical shorts are shown to be minimized through a variety of design parameters. These include the use of oversized metal alloy TIM's that form a seal around the interface area; soldering the low melting alloys directly to the heat removal component; use of a gasket to provide a barrier to prevent air from entering the interface area and to serve as a collection vehicle for excess molten alloy; and operating below the melting point of the alloy after a "burn-in" cycle. The use of low melting alloys, in conjunction with a series of design guidelines, provides a thermal solution with improved reliability and exceptionally low thermal resistance
低熔点合金热界面材料的实际应用
低熔点合金热界面材料的使用使得发热电子元件和散热系统之间的热阻非常低。在某些条件下,这些合金会氧化,这可能导致热性能下降。此外,如果合金在熔融状态下使用,则有可能因金属逸出而导致电短路。通过各种设计参数,可以将氧化和电气短路降至最低。这些措施包括使用超大的金属合金TIM,在界面区域周围形成密封;将低熔点合金直接焊接到散热部件上;使用垫片提供屏障以防止空气进入界面区域,并作为过量熔融合金的收集工具;并在“烧进”循环后在合金的熔点以下运行。低熔点合金的使用,结合一系列的设计准则,提供了一种具有更高可靠性和极低热阻的热解决方案
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