{"title":"介绍一种适用于椰子脱壳的机械方法","authors":"S.D.S. Piyathissa, P.D. Kahandage","doi":"10.1016/j.profoo.2016.02.020","DOIUrl":null,"url":null,"abstract":"<div><p>Coconut (<em>Cocos nucifera</em> L.) is a perennial tree crop, which has a <em>percapita</em> consumption of 120 nuts/ year/ head in Sri Lanka. Nut is the most important economical part in a coconut palm. Fruit has to be de-husked before any production process and there is no any mechanical mean, available in Sri Lanka other than manual coconut de-husking with an iron spike. This has become a major problem in coconut industry, as it is laborious, dangerous and expensive. This study was aimed to introduce an efficient and affordable mechanical method for coconut de-husking. Main components of the de-husking machine are; set of blades and blade spreading system, operating lever system and adjustable fruit holder. The most salient feature of this machine is detaching the husk into four pieces while retaining the soft eye covering part. Machine weighs 65<!--> <!-->kg and the total cost of production was LKR 13,200. The performance of the de-husking machine was evaluated separately using a single operator (T<sub>1</sub>) and an operator with a helper (T<sub>2</sub>) and compared it with most practicing manual de-husking method (de-husking with iron spike). According to the analyzed results by one way analysis of variance (ANOVA), there is a significant difference (<em>p<0.05</em>) between T<sub>2</sub> and the manual method but no significant difference was observed between T<sub>1</sub> and the manual method. Actual capacities of T<sub>1</sub>, T<sub>2</sub> and the manual method were 69, 135 and 78 nuts/ hr, respectively. Theoretical machine capacities of T<sub>1</sub>, T<sub>2</sub> and manual method were 107, 164, 105 nuts/ hr, respectively. Efficiency of the machine with T<sub>1</sub>, T<sub>2</sub> and the manual method were 64.5%, 82% and 74%, respectively. Therefore, the coconut de-husking machine could be effectively utilized using operator with a helper for a higher capacity and machine efficiency.</p></div>","PeriodicalId":20478,"journal":{"name":"Procedia food science","volume":"6 ","pages":"Pages 225-229"},"PeriodicalIF":0.0000,"publicationDate":"2016-01-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://sci-hub-pdf.com/10.1016/j.profoo.2016.02.020","citationCount":"4","resultStr":"{\"title\":\"Introducing an Appropriate Mechanical Way for Coconut Dehusking\",\"authors\":\"S.D.S. Piyathissa, P.D. Kahandage\",\"doi\":\"10.1016/j.profoo.2016.02.020\",\"DOIUrl\":null,\"url\":null,\"abstract\":\"<div><p>Coconut (<em>Cocos nucifera</em> L.) is a perennial tree crop, which has a <em>percapita</em> consumption of 120 nuts/ year/ head in Sri Lanka. Nut is the most important economical part in a coconut palm. Fruit has to be de-husked before any production process and there is no any mechanical mean, available in Sri Lanka other than manual coconut de-husking with an iron spike. This has become a major problem in coconut industry, as it is laborious, dangerous and expensive. This study was aimed to introduce an efficient and affordable mechanical method for coconut de-husking. Main components of the de-husking machine are; set of blades and blade spreading system, operating lever system and adjustable fruit holder. The most salient feature of this machine is detaching the husk into four pieces while retaining the soft eye covering part. Machine weighs 65<!--> <!-->kg and the total cost of production was LKR 13,200. The performance of the de-husking machine was evaluated separately using a single operator (T<sub>1</sub>) and an operator with a helper (T<sub>2</sub>) and compared it with most practicing manual de-husking method (de-husking with iron spike). According to the analyzed results by one way analysis of variance (ANOVA), there is a significant difference (<em>p<0.05</em>) between T<sub>2</sub> and the manual method but no significant difference was observed between T<sub>1</sub> and the manual method. Actual capacities of T<sub>1</sub>, T<sub>2</sub> and the manual method were 69, 135 and 78 nuts/ hr, respectively. Theoretical machine capacities of T<sub>1</sub>, T<sub>2</sub> and manual method were 107, 164, 105 nuts/ hr, respectively. Efficiency of the machine with T<sub>1</sub>, T<sub>2</sub> and the manual method were 64.5%, 82% and 74%, respectively. Therefore, the coconut de-husking machine could be effectively utilized using operator with a helper for a higher capacity and machine efficiency.</p></div>\",\"PeriodicalId\":20478,\"journal\":{\"name\":\"Procedia food science\",\"volume\":\"6 \",\"pages\":\"Pages 225-229\"},\"PeriodicalIF\":0.0000,\"publicationDate\":\"2016-01-01\",\"publicationTypes\":\"Journal Article\",\"fieldsOfStudy\":null,\"isOpenAccess\":false,\"openAccessPdf\":\"https://sci-hub-pdf.com/10.1016/j.profoo.2016.02.020\",\"citationCount\":\"4\",\"resultStr\":null,\"platform\":\"Semanticscholar\",\"paperid\":null,\"PeriodicalName\":\"Procedia food science\",\"FirstCategoryId\":\"1085\",\"ListUrlMain\":\"https://www.sciencedirect.com/science/article/pii/S2211601X16000213\",\"RegionNum\":0,\"RegionCategory\":null,\"ArticlePicture\":[],\"TitleCN\":null,\"AbstractTextCN\":null,\"PMCID\":null,\"EPubDate\":\"\",\"PubModel\":\"\",\"JCR\":\"\",\"JCRName\":\"\",\"Score\":null,\"Total\":0}","platform":"Semanticscholar","paperid":null,"PeriodicalName":"Procedia food science","FirstCategoryId":"1085","ListUrlMain":"https://www.sciencedirect.com/science/article/pii/S2211601X16000213","RegionNum":0,"RegionCategory":null,"ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":null,"EPubDate":"","PubModel":"","JCR":"","JCRName":"","Score":null,"Total":0}
引用次数: 4
摘要
椰子(Cocos nucifera L.)是一种多年生乔木作物,斯里兰卡的人均消费量为120颗/年/头。坚果是椰树中最重要的经济部分。在任何生产过程之前,水果都必须去壳,在斯里兰卡,除了用铁钉手工去壳之外,没有任何机械手段。这已经成为椰子业的一个主要问题,因为它是费力的,危险的和昂贵的。本研究旨在介绍一种高效、经济的椰子机械脱壳方法。脱壳机的主要部件有;一套刀片和刀片铺展系统,操作杆系统和可调果架。该机最大的特点是将外壳拆成四块,同时保留了柔软的护眼部分。机器重65公斤,生产总成本为13,200卢比。分别采用单操作员(T1)和一操作员带助手(T2)对脱壳机的性能进行了评估,并将其与大多数实践的人工脱壳方法(铁钉脱壳)进行了比较。单因素方差分析(one - way analysis of variance, ANOVA)的分析结果显示,T2与手工方法的差异有统计学意义(p<0.05),而T1与手工方法的差异无统计学意义。T1、T2和手工方法的实际加工能力分别为69、135和78个螺母/小时。T1、T2和手动方法的理论机器能力分别为107、164、105个螺母/小时。采用T1、T2和人工方法的机器效率分别为64.5%、82%和74%。因此,在操作人员配合助手的情况下,可以有效地利用椰子脱壳机,提高机器的产能和效率。
Introducing an Appropriate Mechanical Way for Coconut Dehusking
Coconut (Cocos nucifera L.) is a perennial tree crop, which has a percapita consumption of 120 nuts/ year/ head in Sri Lanka. Nut is the most important economical part in a coconut palm. Fruit has to be de-husked before any production process and there is no any mechanical mean, available in Sri Lanka other than manual coconut de-husking with an iron spike. This has become a major problem in coconut industry, as it is laborious, dangerous and expensive. This study was aimed to introduce an efficient and affordable mechanical method for coconut de-husking. Main components of the de-husking machine are; set of blades and blade spreading system, operating lever system and adjustable fruit holder. The most salient feature of this machine is detaching the husk into four pieces while retaining the soft eye covering part. Machine weighs 65 kg and the total cost of production was LKR 13,200. The performance of the de-husking machine was evaluated separately using a single operator (T1) and an operator with a helper (T2) and compared it with most practicing manual de-husking method (de-husking with iron spike). According to the analyzed results by one way analysis of variance (ANOVA), there is a significant difference (p<0.05) between T2 and the manual method but no significant difference was observed between T1 and the manual method. Actual capacities of T1, T2 and the manual method were 69, 135 and 78 nuts/ hr, respectively. Theoretical machine capacities of T1, T2 and manual method were 107, 164, 105 nuts/ hr, respectively. Efficiency of the machine with T1, T2 and the manual method were 64.5%, 82% and 74%, respectively. Therefore, the coconut de-husking machine could be effectively utilized using operator with a helper for a higher capacity and machine efficiency.