{"title":"用Allen-Bradley PLC自动化Festo制造机器","authors":"P. Chand, Joven Sepulveda","doi":"10.3844/jmrsp.2021.23.32","DOIUrl":null,"url":null,"abstract":"Corresponding Author: Praneel Chand Centre for Engineering and Industrial Design, Waikato Institute of Technology, Hamilton, New Zealand Email: praneelchand10@yahoo.co.nz Abstract: Industry equipment such as machinery utilising Programmable Logic Controllers (PLCs) become outdated and obsolete over time. Support for older machines and controllers becomes limited and they become incompatible with new computer operating systems. In the end, they are no longer used by industry. However, obsolete machines can be refurbished and used for teaching or demonstration purposes. Hence, this study presents the reconditioning of a Festo manufacturing machine by replacing the old Festo PLC with an Allen-Bradley PLC so that it’s compatible with the miniindustrial network in the mechatronics lab. The machine is a Festo MPS storage and retrieval station featuring three axis electromechanical gantries, a gripper, DC motors with encoder feedback, reed switches and a pneumatic actuator. The I/O connections from these components to the old PLC is traced and a new interface to the Allen-Bradley PLC is established while keeping connectivity with the old Festo PLC for legacy control. This upgrade allows the machine to be used for student training in the automation courses. It also leaves an option for utilising the old Festo PLC if needed. A sample program has been developed to test and verify correct interfacing and operation of the Allen-Bradley PLC and Festo storage and retrieval station.","PeriodicalId":51661,"journal":{"name":"Journal of Robotics and Mechatronics","volume":"5 1","pages":""},"PeriodicalIF":0.9000,"publicationDate":"2021-01-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":"3","resultStr":"{\"title\":\"Automating a Festo Manufacturing Machine with an Allen-Bradley PLC\",\"authors\":\"P. Chand, Joven Sepulveda\",\"doi\":\"10.3844/jmrsp.2021.23.32\",\"DOIUrl\":null,\"url\":null,\"abstract\":\"Corresponding Author: Praneel Chand Centre for Engineering and Industrial Design, Waikato Institute of Technology, Hamilton, New Zealand Email: praneelchand10@yahoo.co.nz Abstract: Industry equipment such as machinery utilising Programmable Logic Controllers (PLCs) become outdated and obsolete over time. Support for older machines and controllers becomes limited and they become incompatible with new computer operating systems. In the end, they are no longer used by industry. However, obsolete machines can be refurbished and used for teaching or demonstration purposes. Hence, this study presents the reconditioning of a Festo manufacturing machine by replacing the old Festo PLC with an Allen-Bradley PLC so that it’s compatible with the miniindustrial network in the mechatronics lab. The machine is a Festo MPS storage and retrieval station featuring three axis electromechanical gantries, a gripper, DC motors with encoder feedback, reed switches and a pneumatic actuator. The I/O connections from these components to the old PLC is traced and a new interface to the Allen-Bradley PLC is established while keeping connectivity with the old Festo PLC for legacy control. This upgrade allows the machine to be used for student training in the automation courses. It also leaves an option for utilising the old Festo PLC if needed. A sample program has been developed to test and verify correct interfacing and operation of the Allen-Bradley PLC and Festo storage and retrieval station.\",\"PeriodicalId\":51661,\"journal\":{\"name\":\"Journal of Robotics and Mechatronics\",\"volume\":\"5 1\",\"pages\":\"\"},\"PeriodicalIF\":0.9000,\"publicationDate\":\"2021-01-01\",\"publicationTypes\":\"Journal Article\",\"fieldsOfStudy\":null,\"isOpenAccess\":false,\"openAccessPdf\":\"\",\"citationCount\":\"3\",\"resultStr\":null,\"platform\":\"Semanticscholar\",\"paperid\":null,\"PeriodicalName\":\"Journal of Robotics and Mechatronics\",\"FirstCategoryId\":\"1085\",\"ListUrlMain\":\"https://doi.org/10.3844/jmrsp.2021.23.32\",\"RegionNum\":0,\"RegionCategory\":null,\"ArticlePicture\":[],\"TitleCN\":null,\"AbstractTextCN\":null,\"PMCID\":null,\"EPubDate\":\"\",\"PubModel\":\"\",\"JCR\":\"Q4\",\"JCRName\":\"ROBOTICS\",\"Score\":null,\"Total\":0}","platform":"Semanticscholar","paperid":null,"PeriodicalName":"Journal of Robotics and Mechatronics","FirstCategoryId":"1085","ListUrlMain":"https://doi.org/10.3844/jmrsp.2021.23.32","RegionNum":0,"RegionCategory":null,"ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":null,"EPubDate":"","PubModel":"","JCR":"Q4","JCRName":"ROBOTICS","Score":null,"Total":0}
Automating a Festo Manufacturing Machine with an Allen-Bradley PLC
Corresponding Author: Praneel Chand Centre for Engineering and Industrial Design, Waikato Institute of Technology, Hamilton, New Zealand Email: praneelchand10@yahoo.co.nz Abstract: Industry equipment such as machinery utilising Programmable Logic Controllers (PLCs) become outdated and obsolete over time. Support for older machines and controllers becomes limited and they become incompatible with new computer operating systems. In the end, they are no longer used by industry. However, obsolete machines can be refurbished and used for teaching or demonstration purposes. Hence, this study presents the reconditioning of a Festo manufacturing machine by replacing the old Festo PLC with an Allen-Bradley PLC so that it’s compatible with the miniindustrial network in the mechatronics lab. The machine is a Festo MPS storage and retrieval station featuring three axis electromechanical gantries, a gripper, DC motors with encoder feedback, reed switches and a pneumatic actuator. The I/O connections from these components to the old PLC is traced and a new interface to the Allen-Bradley PLC is established while keeping connectivity with the old Festo PLC for legacy control. This upgrade allows the machine to be used for student training in the automation courses. It also leaves an option for utilising the old Festo PLC if needed. A sample program has been developed to test and verify correct interfacing and operation of the Allen-Bradley PLC and Festo storage and retrieval station.
期刊介绍:
First published in 1989, the Journal of Robotics and Mechatronics (JRM) has the longest publication history in the world in this field, publishing a total of over 2,000 works exclusively on robotics and mechatronics from the first number. The Journal publishes academic papers, development reports, reviews, letters, notes, and discussions. The JRM is a peer-reviewed journal in fields such as robotics, mechatronics, automation, and system integration. Its editorial board includes wellestablished researchers and engineers in the field from the world over. The scope of the journal includes any and all topics on robotics and mechatronics. As a key technology in robotics and mechatronics, it includes actuator design, motion control, sensor design, sensor fusion, sensor networks, robot vision, audition, mechanism design, robot kinematics and dynamics, mobile robot, path planning, navigation, SLAM, robot hand, manipulator, nano/micro robot, humanoid, service and home robots, universal design, middleware, human-robot interaction, human interface, networked robotics, telerobotics, ubiquitous robot, learning, and intelligence. The scope also includes applications of robotics and automation, and system integrations in the fields of manufacturing, construction, underwater, space, agriculture, sustainability, energy conservation, ecology, rescue, hazardous environments, safety and security, dependability, medical, and welfare.