J. Ichikawa, S. Nishida, Yuta Kashitani, Kentaro Tsunoda, Yuto Horigome, Naoki Ikeda, Y. Sato
{"title":"大直径SUS304管毛刺过程有限元分析","authors":"J. Ichikawa, S. Nishida, Yuta Kashitani, Kentaro Tsunoda, Yuto Horigome, Naoki Ikeda, Y. Sato","doi":"10.33425/2639-9466.1011","DOIUrl":null,"url":null,"abstract":"T paper describes a finite element method (FEM) analysis for cold burring process of large diameter SUS304 pipe. The large diameter pipes such as 216.3 mm are used for a plant as a flow channel of gas and liquid. A burring process of pipe is generally for forming the branch. Burring molding is one of the typical molding techniques for branch pipes. The burring process is achieved by drawing of die from prepared hole. And the branch pipes are generally joined by welding. However this process has some problem. First, the burring process is depending on the forming limit of pipe. Second, the wall thickness and strain distribution of formed branch edge is unequal. These problem is caused the pre-hole shape. It generally has difficulty to determine the optimum pre-hole shape. Many try and error is needed. In this study, we proposed that the method of estimation for optimum pre-hole shape of mother pipe by finite element method analysis. The nominal diameter of mother pipe is 200A. And the target nominal diameter of branch pipe is 100A. The diameter is 114.3 mm, and the wall thickness is 3.0 mm. And target burring wall height is 10 mm with uniformly wall height around the edge. The height 10 mm means that is not needed the machining after burring process and is easy to weld to join the branch pipe to mother pipe. Initial pre-hole shape of analysis model is simple circle. After FEM analysis, the height of burring position was measured. Then the diameters of longitudinal direction and circumferential direction was adjusted. After optimum diameter of both direction diameter was determined, the diameter of 45 °direction was analyzed by using point tracking function to estimate of initial optimum diameter. Eventually, the burring formed shape had an uniform 10 mm height. It was clarified that the method of estimation for optimum pre-hole was effective. Junshi Ichikawa et al., Res. Rev. J Mat. Sci. 2018, Volume 6 DOI: 10.4172/2321-6212-C3-020","PeriodicalId":18881,"journal":{"name":"Nanotechnology, Science and Applications","volume":null,"pages":null},"PeriodicalIF":4.9000,"publicationDate":"2018-12-30","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":"0","resultStr":"{\"title\":\"FEM Analysis for Burring Process of Large Diameter SUS304 Tube\",\"authors\":\"J. Ichikawa, S. Nishida, Yuta Kashitani, Kentaro Tsunoda, Yuto Horigome, Naoki Ikeda, Y. Sato\",\"doi\":\"10.33425/2639-9466.1011\",\"DOIUrl\":null,\"url\":null,\"abstract\":\"T paper describes a finite element method (FEM) analysis for cold burring process of large diameter SUS304 pipe. The large diameter pipes such as 216.3 mm are used for a plant as a flow channel of gas and liquid. A burring process of pipe is generally for forming the branch. Burring molding is one of the typical molding techniques for branch pipes. The burring process is achieved by drawing of die from prepared hole. And the branch pipes are generally joined by welding. However this process has some problem. First, the burring process is depending on the forming limit of pipe. Second, the wall thickness and strain distribution of formed branch edge is unequal. These problem is caused the pre-hole shape. It generally has difficulty to determine the optimum pre-hole shape. Many try and error is needed. In this study, we proposed that the method of estimation for optimum pre-hole shape of mother pipe by finite element method analysis. The nominal diameter of mother pipe is 200A. And the target nominal diameter of branch pipe is 100A. The diameter is 114.3 mm, and the wall thickness is 3.0 mm. And target burring wall height is 10 mm with uniformly wall height around the edge. The height 10 mm means that is not needed the machining after burring process and is easy to weld to join the branch pipe to mother pipe. Initial pre-hole shape of analysis model is simple circle. After FEM analysis, the height of burring position was measured. Then the diameters of longitudinal direction and circumferential direction was adjusted. After optimum diameter of both direction diameter was determined, the diameter of 45 °direction was analyzed by using point tracking function to estimate of initial optimum diameter. Eventually, the burring formed shape had an uniform 10 mm height. It was clarified that the method of estimation for optimum pre-hole was effective. Junshi Ichikawa et al., Res. Rev. J Mat. 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FEM Analysis for Burring Process of Large Diameter SUS304 Tube
T paper describes a finite element method (FEM) analysis for cold burring process of large diameter SUS304 pipe. The large diameter pipes such as 216.3 mm are used for a plant as a flow channel of gas and liquid. A burring process of pipe is generally for forming the branch. Burring molding is one of the typical molding techniques for branch pipes. The burring process is achieved by drawing of die from prepared hole. And the branch pipes are generally joined by welding. However this process has some problem. First, the burring process is depending on the forming limit of pipe. Second, the wall thickness and strain distribution of formed branch edge is unequal. These problem is caused the pre-hole shape. It generally has difficulty to determine the optimum pre-hole shape. Many try and error is needed. In this study, we proposed that the method of estimation for optimum pre-hole shape of mother pipe by finite element method analysis. The nominal diameter of mother pipe is 200A. And the target nominal diameter of branch pipe is 100A. The diameter is 114.3 mm, and the wall thickness is 3.0 mm. And target burring wall height is 10 mm with uniformly wall height around the edge. The height 10 mm means that is not needed the machining after burring process and is easy to weld to join the branch pipe to mother pipe. Initial pre-hole shape of analysis model is simple circle. After FEM analysis, the height of burring position was measured. Then the diameters of longitudinal direction and circumferential direction was adjusted. After optimum diameter of both direction diameter was determined, the diameter of 45 °direction was analyzed by using point tracking function to estimate of initial optimum diameter. Eventually, the burring formed shape had an uniform 10 mm height. It was clarified that the method of estimation for optimum pre-hole was effective. Junshi Ichikawa et al., Res. Rev. J Mat. Sci. 2018, Volume 6 DOI: 10.4172/2321-6212-C3-020
期刊介绍:
Nanotechnology, Science and Applications is an international, peer-reviewed, Open Access journal that focuses on the science of nanotechnology in a wide range of industrial and academic applications. The journal is characterized by the rapid reporting of reviews, original research, and application studies across all sectors, including engineering, optics, bio-medicine, cosmetics, textiles, resource sustainability and science. Applied research into nano-materials, particles, nano-structures and fabrication, diagnostics and analytics, drug delivery and toxicology constitute the primary direction of the journal.