Colored 3D Path Extraction Based on Depth-RGB Sensor for Welding Robot Trajectory Generation

The necessity for intelligent welding robots that meet the demand in real industrial production, according to the objectives of Industry 4.0, has been supported owing to the rapid development of computer vision and the use of new technologies. To improve the efficiency in weld location for industrial robots, this work focuses on trajectory extraction based on color features identification on three-dimensional surfaces acquired with a depth-RGB sensor. The system is planned to be used with a low-cost Intel RealSense D435 sensor for the reconstruction of 3D models based on stereo vision and the built-in color sensor to quickly identify the objective trajectory, since the parts to be welded are previously marked with different colors, indicating the locations of the welding trajectories to be followed. This work focuses on 3D color segmentation with which the points of the target trajectory are segmented by color thresholds in HSV color space and a spline cubic interpolation algorithm is implemented to obtain a smooth trajectory. Experimental results have shown that the RMSE error for V-type butt joint path extraction was under 1.1 mm and below 0.6 mm for a straight butt joint; in addition, the system seems to be suitable for welding beads of various shapes.