塑料充型模拟对比分析浇注系统在注射成型中的参数

Q3 Engineering
M. Z. Umor, A. Mohd, A. M. Efendee, M. Khir, N. Bahiyah Baba
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引用次数: 0

摘要

本文通过设置独特的计量行程分离,讨论了仿真软件精度与实际成型过程的预期。采用Inventor CAD软件进行产品实验设计,并应用MoldFlow软件进行仿真,生成注塑机的工艺参数定义。与实际注入产品相比,该充填模拟的预测结果是合理的。该软件提供的预测分析对注塑机的参数设定具有重要的参考价值,可以缩短模具设置时间,减少生产线上的试模时间。浇注系统是注塑成型过程中最关键的部分,其限制是在浇口处的材料凝固前,不能得到准确的填充时间和注射压力,以保证型腔被充分填充。利用浇注系统的配置来优化注塑件的填充条件。开发这一重要元素是为了实现产品质量。在模型设计阶段,利用仿真软件对产品的质量和工艺能力进行预测提供了特别的支持。本文介绍了侧浇口系统对注射成型参数的充型模拟。
本文章由计算机程序翻译,如有差异,请以英文原文为准。
Plastic filling simulation comparison analysis of the gating system in injection moulding parameter
The paper is discussed the anticipation of the simulation software precision with the real moulding process by setting up the distinctive metering stroke separation. The Inventor CAD software was used to design the product experiment and perform the simulation by applying MoldFlow application to produce the processing parameter defining for the injection moulding machines. The results predicted by this filling simulation appears reasonable result as compared to the injected product. Prediction analysis given by the software is exceptionally valuable for the injection moulding parameter setting machines which can diminish the time of mould setup and can reduce the trial stage on the production line. The gating system is the most crucial part in injection moulding process and the limitation is to get the accurate filling time and injection pressure to ensure the cavity is fully filled before the material at the gate solidify. Gating system configurations are utilized to optimize the filling conditions of injection moulding parts. This important element was developed for achieving product quality. The utilize of simulation software is exceptionally supportive in the model designing stage to predict the quality and process capacity for the product. This paper presents the filling simulation of the side gate system to the injection moulding parameter.
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来源期刊
Journal of Achievements in Materials and Manufacturing Engineering
Journal of Achievements in Materials and Manufacturing Engineering Engineering-Industrial and Manufacturing Engineering
CiteScore
2.10
自引率
0.00%
发文量
15
期刊介绍: The Journal of Achievements in Materials and Manufacturing Engineering has been published by the Association for Computational Materials Science and Surface Engineering in collaboration with the World Academy of Materials and Manufacturing Engineering WAMME and the Section Metallic Materials of the Committee of Materials Science of the Polish Academy of Sciences as a monthly. It has 12 points which was received during the evaluation by the Ministry of Science and Higher Education journals and ICV 2017:100 on the ICI Journals Master list announced by the Index Copernicus. It is a continuation of "Proceedings on Achievements in Mechanical and Materials Engineering" published in 1992-2005. Scope: Materials[...] Properties[...] Methodology of Research[...] Analysis and Modelling[...] Manufacturing and Processingv Biomedical and Dental Engineering and Materials[...] Cleaner Production[...] Industrial Mangement and Organisation [...] Education and Research Trends[...]
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