测井收割机可靠性评估

A. Mokhirev, O. Kunitskaya, G.A. Kalita, N.N. Werner, V. Shvetsova
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引用次数: 1

摘要

本文对采伐打结机(收割机)的可靠性参数进行了计算。在汽车中对各个元素进行了评估。ponse - ergo收割机的作业是在克拉斯诺亚尔斯克边疆区进行的。观测时间为10 500小时。在这段时间内,每个节点显示出一定的故障次数和节点故障后的平均恢复时间。根据计算结果,构造了收割机系统状态概率图和系统故障累积概率图。通过计算,确定了传动和液压机械手的液压系统发生故障的概率最大。这台机器的这些部件构成了它运行时的主要负荷。详细分析了录井机在运行过程中发生故障的原因。分析结果表明,液压系统故障的主要原因是:连接管道松紧性不佳,总成运动元件磨损增加,液压油受到污染,维修人员工作不尽如人意。此外,在操作期间停止收割机的最常见原因是锯耳机的故障。通过优化采录机的工作条件,以及优化选择具有更高技术特性的设计材料,可以增强部件本身和磨损表面,从而提高采录机的性能和耐用性。
本文章由计算机程序翻译,如有差异,请以英文原文为准。
Logging harvester reliability assessment
The article calculates the reliability parameters of the logging felling-knot-cutting-bucking machine (harvester). Individual elements were evaluated in the car. The operation of the Ponsse-ERGO harvester was carried out on the territory of the Krasnoyarsk Territory. The duration of observations was 10 500 hours. During this time, each node revealed a certain number of failures and the average recovery time after node failure. Based on the results of the calculations, a probability diagram of the harvester system states and a Pareto diagram (accumulated probability of system failures) are constructed. According to calculations, it was determined that the greatest probability of failures falls on the hydraulic system of the transmission and hydraulic manipulator. These elements of the machine account for the main load during its operation. A detailed analysis of the reasons for the failure of a logging machine during its operation is presented. It was revealed that the main reasons for the failure of the hydraulic system are: violation of the tightness of the connection pipelines, increased wear of the moving elements of the assembly, contamination of the hydraulic fluid, not always satisfactory work of the service personnel. Also, the most common reason for stopping the harvester during operation is the failure of the saw headset. An increase in the harvester’s performance and durability can be achieved by optimizing the operating conditions of the logging machine, and optimally selected design material that has higher technical characteristics that strengthen the part itself and the wear surface.
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