Ultrafast Porous Carbon Activation Promises High-Energy Density Supercapacitors

Activated porous carbons (APCs) are traditionally produced by heat treatment and KOH activation, where the production time can be as long as 2 h, and the produced activated porous carbons suffer from relatively low specific surface area and porosity. In this study, the fast high-temperature shock (HTS) carbonization and HTS-KOH activation method to synthesize activated porous carbons with high specific surface area of ≈843 m² g^-1, is proposed. During the HTS process, the instant Joule heating (at a heating speed of ≈1100 K s^-1) with high temperature and rapid quenching can effectively produce abundant pores with homogeneous size-distribution due to the instant melt of KOH into small droplets, which facilitates the interaction between carbon and KOH to form controllable, dense, and small pores. The as-prepared HTS-APC-based supercapacitors deliver a high energy density of 25 Wh kg^-1 at a power density of 582 W kg^-1 in the EMIMBF₄ ionic liquid. It is believed that the proposed HTS technique has created a new pathway for manufacturing activated porous carbons with largely enhanced energy density of supercapacitors, which can inspire the development of energy storage materials.