Prototypical approach for an individualized standardization process in the context of intelligent construction and automation

Strategies based on an optimal balance between standardization and individualization must be implemented to successfully overcome the current low level of automation in building construction. Project-specific adaptability can be ensured by a combination of automated machine technology and digital planning tools available today. In addition to achieving economic advantages, the focus is on improving sustainability factors, which concern both material consumption and functionality and improved use of resources and energy for building production and operation. The results of research into “lightweight aerogel concrete technology” has shown that an innovative liquid material mixture with insulating properties can be successfully implemented in an automated production process. An adaptive system for standardized wall, ceiling, and floor panels was developed, which can adapt to specific functionality needs and thus address the requirements of individual building tasks while keeping economic as well as architectural factors in mind. The advanced mono-material complies with current European regulations for insulated wall structures, considering the requirements for load-bearing capacity. Due to its homogeneous insulation effect across the entire element section, the aero lightweight concrete allows for intelligent detailing and connection principles and prevents the formation of thermal bridges. The relationship between material composition, material production, construction method, and building operation is essential for a circular planning process. Robotization as a multiple fabrication technology may facilitate these parameters in one cycle. The new technology allows for the crucial transition from research to an end-to-end construction workflow that maps the entire process chain, from concept planning to design and joining principles up to fabrication and assembly.