Leaching kinetics and permeability of polyethyleneimine added ammonium sulfate on weathered crust elution-deposited rare earth ores

At present, in-situ leaching of weathered crust elution-deposited rare earth ores (WCE-DREOs) encounter with problems such as long leaching cycles, slow infiltration rate and low product purity. In order to solve the above problems, the conventional leaching agent ammonium sulfate ((NH₄)₂SO₄) was compounded with polymeric surfactant polyethyleneimine (PEI) to form a composite leaching agent. The effects of leaching temperature, PEI concentration, flow rate and pH on leaching kinetics and permeability of rare earths (RE) and aluminum (Al) in orebody were studied. It is found that with temperature increasing, the time required to reach leaching equilibrium for both RE and Al is shortened, the apparent activation energies of RE and Al are 14.79 and 13.45 kJ/mol, respectively, and the leaching processes are in accordance with the outer diffusion control. When the concentrations of (NH₄)₂SO₄ and PEI in the composite leaching agent are 2.0 wt% and 0.4 wt%, the time required to reach leaching equilibrium for RE and Al is about 50% shorter than that using (NH₄)₂SO₄ alone, and the leaching efficiencies of RE are slightly higher than that of Al. Properly increasing the temperature and flow rate of the composite leaching agent can improve the leaching efficiencies of RE and Al, but pH has neglected effects on the leaching efficiencies of RE. At PEI concentrations below 0.4 wt%, the addition of PEI promotes the leaching of RE and Al. In column leaching studies of the WCE-DREO, the addition of 0.4 wt% PEI to the traditional leaching agent (NH₄)₂SO₄ has no impact on the leaching efficiencies of RE. However, it can significantly increase the infiltration rate of WCE-DREO, shortening the leaching time per 10 mL effluent from about 30 min for (NH₄)₂SO₄ leaching system to 20 min for the composite leaching system. The leaching time is shortened by one-third, and the leaching cost is reduced, which can provide theoretical guidance for the development and commercial implementation of novel composite leaching agent for WCE-DREO.