{"title":"增材制造中粘聚力对粉末层结构的影响","authors":"Sudeshna Roy, Mohamad Yousef Shaheen, Thorsten Pöschel","doi":"10.1007/s10035-023-01349-4","DOIUrl":null,"url":null,"abstract":"<div><p>Producing a consistent layer quality for different raw-materials is a challenge for powder-based additive manufacturing. Interparticle cohesion plays a key role on the powder spreading process. In this work, we characterise the structure of deposited layers in the powder-base additive manufacturing process by numerical simulations using the discrete element method. The effect of particle cohesion on the quality of powder layers is evaluated. It is found that higher interparticle cohesion lead to poor spreadability, with more heterogeneous powder layer structure and enhances particle size segregation in the powder layer. We also compare the powder layer quality deposited on a smooth substrate with that on a powder layer. Deposition on a powder layer leads to inferior layer quality of powder layer with higher heterogeneity and higher particle size segregation effects.</p><h3>Graphical abstract</h3><div><figure><div><div><picture><source><img></source></picture></div></div></figure></div></div>","PeriodicalId":582,"journal":{"name":"Granular Matter","volume":"25 4","pages":""},"PeriodicalIF":2.3000,"publicationDate":"2023-08-05","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://link.springer.com/content/pdf/10.1007/s10035-023-01349-4.pdf","citationCount":"2","resultStr":"{\"title\":\"Effect of cohesion on structure of powder layers in additive manufacturing\",\"authors\":\"Sudeshna Roy, Mohamad Yousef Shaheen, Thorsten Pöschel\",\"doi\":\"10.1007/s10035-023-01349-4\",\"DOIUrl\":null,\"url\":null,\"abstract\":\"<div><p>Producing a consistent layer quality for different raw-materials is a challenge for powder-based additive manufacturing. Interparticle cohesion plays a key role on the powder spreading process. In this work, we characterise the structure of deposited layers in the powder-base additive manufacturing process by numerical simulations using the discrete element method. The effect of particle cohesion on the quality of powder layers is evaluated. It is found that higher interparticle cohesion lead to poor spreadability, with more heterogeneous powder layer structure and enhances particle size segregation in the powder layer. We also compare the powder layer quality deposited on a smooth substrate with that on a powder layer. Deposition on a powder layer leads to inferior layer quality of powder layer with higher heterogeneity and higher particle size segregation effects.</p><h3>Graphical abstract</h3><div><figure><div><div><picture><source><img></source></picture></div></div></figure></div></div>\",\"PeriodicalId\":582,\"journal\":{\"name\":\"Granular Matter\",\"volume\":\"25 4\",\"pages\":\"\"},\"PeriodicalIF\":2.3000,\"publicationDate\":\"2023-08-05\",\"publicationTypes\":\"Journal Article\",\"fieldsOfStudy\":null,\"isOpenAccess\":false,\"openAccessPdf\":\"https://link.springer.com/content/pdf/10.1007/s10035-023-01349-4.pdf\",\"citationCount\":\"2\",\"resultStr\":null,\"platform\":\"Semanticscholar\",\"paperid\":null,\"PeriodicalName\":\"Granular Matter\",\"FirstCategoryId\":\"5\",\"ListUrlMain\":\"https://link.springer.com/article/10.1007/s10035-023-01349-4\",\"RegionNum\":3,\"RegionCategory\":\"工程技术\",\"ArticlePicture\":[],\"TitleCN\":null,\"AbstractTextCN\":null,\"PMCID\":null,\"EPubDate\":\"\",\"PubModel\":\"\",\"JCR\":\"Q3\",\"JCRName\":\"MATERIALS SCIENCE, MULTIDISCIPLINARY\",\"Score\":null,\"Total\":0}","platform":"Semanticscholar","paperid":null,"PeriodicalName":"Granular Matter","FirstCategoryId":"5","ListUrlMain":"https://link.springer.com/article/10.1007/s10035-023-01349-4","RegionNum":3,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":null,"EPubDate":"","PubModel":"","JCR":"Q3","JCRName":"MATERIALS SCIENCE, MULTIDISCIPLINARY","Score":null,"Total":0}
Effect of cohesion on structure of powder layers in additive manufacturing
Producing a consistent layer quality for different raw-materials is a challenge for powder-based additive manufacturing. Interparticle cohesion plays a key role on the powder spreading process. In this work, we characterise the structure of deposited layers in the powder-base additive manufacturing process by numerical simulations using the discrete element method. The effect of particle cohesion on the quality of powder layers is evaluated. It is found that higher interparticle cohesion lead to poor spreadability, with more heterogeneous powder layer structure and enhances particle size segregation in the powder layer. We also compare the powder layer quality deposited on a smooth substrate with that on a powder layer. Deposition on a powder layer leads to inferior layer quality of powder layer with higher heterogeneity and higher particle size segregation effects.
期刊介绍:
Although many phenomena observed in granular materials are still not yet fully understood, important contributions have been made to further our understanding using modern tools from statistical mechanics, micro-mechanics, and computational science.
These modern tools apply to disordered systems, phase transitions, instabilities or intermittent behavior and the performance of discrete particle simulations.
>> Until now, however, many of these results were only to be found scattered throughout the literature. Physicists are often unaware of the theories and results published by engineers or other fields - and vice versa.
The journal Granular Matter thus serves as an interdisciplinary platform of communication among researchers of various disciplines who are involved in the basic research on granular media. It helps to establish a common language and gather articles under one single roof that up to now have been spread over many journals in a variety of fields. Notwithstanding, highly applied or technical work is beyond the scope of this journal.