Engineering UPF and comfort parameters of knitted fabrics and validation using statistical techniques

Purpose The thermophysiological comfort of fabrics is prerequisite as customers covet adequate moisture, heat management-supported and UV protective clothing that measure up to their levels of activities and environmental conditions. Hitherto, scant tasks have been reported with the purpose of engineering both comfort and UV protection simultaneously. From that vantage point, the objective of this work is to develop a model for optimum UPF, air permeability, water-vapour resistance, thermal resistance, thermal absorptivity and areal density of knitted fabrics. Design/methodology/approach Weft knitted fabrics of various compositions were investigated. UPF was tested using the Labsphere UV transmittance analyser. The FX 3300 (Textest instruments) air permeability tester was used to test air permeability. Thermal comfort and water-vapour resistance were evaluated using the Alambeta and Permetest instruments, respectively. Based on image processing, the porosity was measured. Fabrics thickness and areal density were measured according to standard methods. Furthermore, parametric and non-parametric statistical test methods were applied to the data for analysis. Findings Linear regression was substantiated by Kolmogorov-Smirnov test. Then multiple linear regression of porosity and thickness together on UPF and comfort parameters were visually depicted by virtue of 3D linear plots. Residual analysis with quantile-quantile and probability plots, advocated the tests using the Shapiro-Wilk test. The result was validated by comparison with experimental data tested. The samples gave satisfactory relative errors and were supported by the z-test method. All tests indicated failure to reject the null hypothesis. Originality/value The predictive models were embedded into an interactive computer program. Fabric thickness and porosity are the inputs needed to run the program. It will predict the optimum UPF, areal density and thermophysiological comfort parameters. In a nutshell, knitters may use the program to determine optimum structural parameters for diverse permutations of UPF and thermophysiological comfort parameters; scilicet high UV protection together with low thermal insulation combined with low water-vapour resistance and high air permeability.