{"title":"基于感受器的设计策略,通过实验分析、三维多物理模拟和参数优化提高微波混合加热能力","authors":"A. Mohanty, D.K. Patel, S.K. Panigrahi","doi":"10.1016/j.ijthermalsci.2023.108674","DOIUrl":null,"url":null,"abstract":"<div><p>Microwave processing has gained remarkable recognition based upon volumetric processing that is energy efficient. Susceptor-assisted microwave heating is a fast-emerging technology because of its advantages over traditional microwave processing. Susceptor help to speed up microwave processing by offering two-way heating with less heat loss from the material's surface. The present investigation brings out ways (theoretical, simulation and experimental) to select appropriate susceptor material by considering different types of microwaves absorbing material (alumina, yttria stabilized zirconia, boron nitride and silicon carbide) for efficient microwave heating. Theoretical analysis (dielectric properties, penetration depth, absorption loss and reflection loss) suggests silicon carbide (SiC) to be the most suitable susceptor. COMSOL Multiphysics based simulation in conjunction with experimental results were utilized for critical understanding of SiC susceptor heating. The influence of physical parameters: microwave input power, microwave frequency, placement of susceptor inside cavity and dimension of susceptor on electric field distribution and temperature profile of SiC susceptor are also investigated and presented in detail. Among all susceptor materials, SiC exhibited highest heating rate in similar operating parameters. The temperature obtained for SiC susceptor during microwave heating without casket (80 °C) was significantly lower than that with casket insulation (1003 °C). A susceptor of 10 mm thickness with cross-section of 625 mm<sup>2</sup> was found to be the optimum dimension for SiC susceptor. The maximum temperature obtained by the SiC susceptor was 658 °C, 1003 °C, 1182 °C and 1380 °C for input power of 800 W, 1200 W, 1600 W and 2000 W respectively. Simulation data were validated with experimental results. The results exhibit a good agreement between simulation results and experimental data.</p></div>","PeriodicalId":341,"journal":{"name":"International Journal of Thermal Sciences","volume":"196 ","pages":"Article 108674"},"PeriodicalIF":4.9000,"publicationDate":"2023-10-04","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":"0","resultStr":"{\"title\":\"Susceptor based design strategies for enhancing microwave hybrid heating capability via experimental analysis, 3D multi-physics simulation and parametric optimization\",\"authors\":\"A. Mohanty, D.K. Patel, S.K. Panigrahi\",\"doi\":\"10.1016/j.ijthermalsci.2023.108674\",\"DOIUrl\":null,\"url\":null,\"abstract\":\"<div><p>Microwave processing has gained remarkable recognition based upon volumetric processing that is energy efficient. Susceptor-assisted microwave heating is a fast-emerging technology because of its advantages over traditional microwave processing. Susceptor help to speed up microwave processing by offering two-way heating with less heat loss from the material's surface. The present investigation brings out ways (theoretical, simulation and experimental) to select appropriate susceptor material by considering different types of microwaves absorbing material (alumina, yttria stabilized zirconia, boron nitride and silicon carbide) for efficient microwave heating. Theoretical analysis (dielectric properties, penetration depth, absorption loss and reflection loss) suggests silicon carbide (SiC) to be the most suitable susceptor. COMSOL Multiphysics based simulation in conjunction with experimental results were utilized for critical understanding of SiC susceptor heating. The influence of physical parameters: microwave input power, microwave frequency, placement of susceptor inside cavity and dimension of susceptor on electric field distribution and temperature profile of SiC susceptor are also investigated and presented in detail. Among all susceptor materials, SiC exhibited highest heating rate in similar operating parameters. The temperature obtained for SiC susceptor during microwave heating without casket (80 °C) was significantly lower than that with casket insulation (1003 °C). A susceptor of 10 mm thickness with cross-section of 625 mm<sup>2</sup> was found to be the optimum dimension for SiC susceptor. The maximum temperature obtained by the SiC susceptor was 658 °C, 1003 °C, 1182 °C and 1380 °C for input power of 800 W, 1200 W, 1600 W and 2000 W respectively. Simulation data were validated with experimental results. The results exhibit a good agreement between simulation results and experimental data.</p></div>\",\"PeriodicalId\":341,\"journal\":{\"name\":\"International Journal of Thermal Sciences\",\"volume\":\"196 \",\"pages\":\"Article 108674\"},\"PeriodicalIF\":4.9000,\"publicationDate\":\"2023-10-04\",\"publicationTypes\":\"Journal Article\",\"fieldsOfStudy\":null,\"isOpenAccess\":false,\"openAccessPdf\":\"\",\"citationCount\":\"0\",\"resultStr\":null,\"platform\":\"Semanticscholar\",\"paperid\":null,\"PeriodicalName\":\"International Journal of Thermal Sciences\",\"FirstCategoryId\":\"5\",\"ListUrlMain\":\"https://www.sciencedirect.com/science/article/pii/S1290072923005355\",\"RegionNum\":2,\"RegionCategory\":\"工程技术\",\"ArticlePicture\":[],\"TitleCN\":null,\"AbstractTextCN\":null,\"PMCID\":null,\"EPubDate\":\"\",\"PubModel\":\"\",\"JCR\":\"Q1\",\"JCRName\":\"ENGINEERING, MECHANICAL\",\"Score\":null,\"Total\":0}","platform":"Semanticscholar","paperid":null,"PeriodicalName":"International Journal of Thermal Sciences","FirstCategoryId":"5","ListUrlMain":"https://www.sciencedirect.com/science/article/pii/S1290072923005355","RegionNum":2,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":null,"EPubDate":"","PubModel":"","JCR":"Q1","JCRName":"ENGINEERING, MECHANICAL","Score":null,"Total":0}
Susceptor based design strategies for enhancing microwave hybrid heating capability via experimental analysis, 3D multi-physics simulation and parametric optimization
Microwave processing has gained remarkable recognition based upon volumetric processing that is energy efficient. Susceptor-assisted microwave heating is a fast-emerging technology because of its advantages over traditional microwave processing. Susceptor help to speed up microwave processing by offering two-way heating with less heat loss from the material's surface. The present investigation brings out ways (theoretical, simulation and experimental) to select appropriate susceptor material by considering different types of microwaves absorbing material (alumina, yttria stabilized zirconia, boron nitride and silicon carbide) for efficient microwave heating. Theoretical analysis (dielectric properties, penetration depth, absorption loss and reflection loss) suggests silicon carbide (SiC) to be the most suitable susceptor. COMSOL Multiphysics based simulation in conjunction with experimental results were utilized for critical understanding of SiC susceptor heating. The influence of physical parameters: microwave input power, microwave frequency, placement of susceptor inside cavity and dimension of susceptor on electric field distribution and temperature profile of SiC susceptor are also investigated and presented in detail. Among all susceptor materials, SiC exhibited highest heating rate in similar operating parameters. The temperature obtained for SiC susceptor during microwave heating without casket (80 °C) was significantly lower than that with casket insulation (1003 °C). A susceptor of 10 mm thickness with cross-section of 625 mm2 was found to be the optimum dimension for SiC susceptor. The maximum temperature obtained by the SiC susceptor was 658 °C, 1003 °C, 1182 °C and 1380 °C for input power of 800 W, 1200 W, 1600 W and 2000 W respectively. Simulation data were validated with experimental results. The results exhibit a good agreement between simulation results and experimental data.
期刊介绍:
The International Journal of Thermal Sciences is a journal devoted to the publication of fundamental studies on the physics of transfer processes in general, with an emphasis on thermal aspects and also applied research on various processes, energy systems and the environment. Articles are published in English and French, and are subject to peer review.
The fundamental subjects considered within the scope of the journal are:
* Heat and relevant mass transfer at all scales (nano, micro and macro) and in all types of material (heterogeneous, composites, biological,...) and fluid flow
* Forced, natural or mixed convection in reactive or non-reactive media
* Single or multi–phase fluid flow with or without phase change
* Near–and far–field radiative heat transfer
* Combined modes of heat transfer in complex systems (for example, plasmas, biological, geological,...)
* Multiscale modelling
The applied research topics include:
* Heat exchangers, heat pipes, cooling processes
* Transport phenomena taking place in industrial processes (chemical, food and agricultural, metallurgical, space and aeronautical, automobile industries)
* Nano–and micro–technology for energy, space, biosystems and devices
* Heat transport analysis in advanced systems
* Impact of energy–related processes on environment, and emerging energy systems
The study of thermophysical properties of materials and fluids, thermal measurement techniques, inverse methods, and the developments of experimental methods are within the scope of the International Journal of Thermal Sciences which also covers the modelling, and numerical methods applied to thermal transfer.