Shuaifei Kong , Quanbin Du , Yinghua Wang , Yizhe Li , Zhiyu Min , Lei Wang
{"title":"球形凝聚金刚石微球研磨性能及磨损机理研究","authors":"Shuaifei Kong , Quanbin Du , Yinghua Wang , Yizhe Li , Zhiyu Min , Lei Wang","doi":"10.1016/j.ijrmhm.2025.107502","DOIUrl":null,"url":null,"abstract":"<div><div>Diamond is utilized throughout the world as lapping particles. However, it undergoes major challenges when used to process brittle materials with high hardness, such as lower processing efficiency and self-conditioning. In this study, spherical agglomerated diamond microspheres (SAD) with different particle sizes were prepared to solve this problem. The result shows that the polishing efficiency of SAD containing 1.5 μm diamond is higher than that of diamond micro powders with M 1/2, M 2/4, M 4/8 and M 5/10. When SAD prepared with M1/2 diamond micro powders are used as abrasives, the maximum MRR of sapphire is 1.7 μm/min. Moreover, Wear test was carried out on the pin-disk friction and wear testing machine to achieve the wear mechanism of SAD and the grinding experiments have shown that SAD has more cutting edges and better resistance during the grinding process.</div></div>","PeriodicalId":14216,"journal":{"name":"International Journal of Refractory Metals & Hard Materials","volume":"134 ","pages":"Article 107502"},"PeriodicalIF":4.6000,"publicationDate":"2025-10-22","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":"0","resultStr":"{\"title\":\"Study on the lapping performance and wear mechanism of spherical agglomerated diamond microspheres\",\"authors\":\"Shuaifei Kong , Quanbin Du , Yinghua Wang , Yizhe Li , Zhiyu Min , Lei Wang\",\"doi\":\"10.1016/j.ijrmhm.2025.107502\",\"DOIUrl\":null,\"url\":null,\"abstract\":\"<div><div>Diamond is utilized throughout the world as lapping particles. However, it undergoes major challenges when used to process brittle materials with high hardness, such as lower processing efficiency and self-conditioning. In this study, spherical agglomerated diamond microspheres (SAD) with different particle sizes were prepared to solve this problem. The result shows that the polishing efficiency of SAD containing 1.5 μm diamond is higher than that of diamond micro powders with M 1/2, M 2/4, M 4/8 and M 5/10. When SAD prepared with M1/2 diamond micro powders are used as abrasives, the maximum MRR of sapphire is 1.7 μm/min. Moreover, Wear test was carried out on the pin-disk friction and wear testing machine to achieve the wear mechanism of SAD and the grinding experiments have shown that SAD has more cutting edges and better resistance during the grinding process.</div></div>\",\"PeriodicalId\":14216,\"journal\":{\"name\":\"International Journal of Refractory Metals & Hard Materials\",\"volume\":\"134 \",\"pages\":\"Article 107502\"},\"PeriodicalIF\":4.6000,\"publicationDate\":\"2025-10-22\",\"publicationTypes\":\"Journal Article\",\"fieldsOfStudy\":null,\"isOpenAccess\":false,\"openAccessPdf\":\"\",\"citationCount\":\"0\",\"resultStr\":null,\"platform\":\"Semanticscholar\",\"paperid\":null,\"PeriodicalName\":\"International Journal of Refractory Metals & Hard Materials\",\"FirstCategoryId\":\"88\",\"ListUrlMain\":\"https://www.sciencedirect.com/science/article/pii/S0263436825004676\",\"RegionNum\":2,\"RegionCategory\":\"材料科学\",\"ArticlePicture\":[],\"TitleCN\":null,\"AbstractTextCN\":null,\"PMCID\":null,\"EPubDate\":\"\",\"PubModel\":\"\",\"JCR\":\"Q2\",\"JCRName\":\"MATERIALS SCIENCE, MULTIDISCIPLINARY\",\"Score\":null,\"Total\":0}","platform":"Semanticscholar","paperid":null,"PeriodicalName":"International Journal of Refractory Metals & Hard Materials","FirstCategoryId":"88","ListUrlMain":"https://www.sciencedirect.com/science/article/pii/S0263436825004676","RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":null,"EPubDate":"","PubModel":"","JCR":"Q2","JCRName":"MATERIALS SCIENCE, MULTIDISCIPLINARY","Score":null,"Total":0}
Study on the lapping performance and wear mechanism of spherical agglomerated diamond microspheres
Diamond is utilized throughout the world as lapping particles. However, it undergoes major challenges when used to process brittle materials with high hardness, such as lower processing efficiency and self-conditioning. In this study, spherical agglomerated diamond microspheres (SAD) with different particle sizes were prepared to solve this problem. The result shows that the polishing efficiency of SAD containing 1.5 μm diamond is higher than that of diamond micro powders with M 1/2, M 2/4, M 4/8 and M 5/10. When SAD prepared with M1/2 diamond micro powders are used as abrasives, the maximum MRR of sapphire is 1.7 μm/min. Moreover, Wear test was carried out on the pin-disk friction and wear testing machine to achieve the wear mechanism of SAD and the grinding experiments have shown that SAD has more cutting edges and better resistance during the grinding process.
期刊介绍:
The International Journal of Refractory Metals and Hard Materials (IJRMHM) publishes original research articles concerned with all aspects of refractory metals and hard materials. Refractory metals are defined as metals with melting points higher than 1800 °C. These are tungsten, molybdenum, chromium, tantalum, niobium, hafnium, and rhenium, as well as many compounds and alloys based thereupon. Hard materials that are included in the scope of this journal are defined as materials with hardness values higher than 1000 kg/mm2, primarily intended for applications as manufacturing tools or wear resistant components in mechanical systems. Thus they encompass carbides, nitrides and borides of metals, and related compounds. A special focus of this journal is put on the family of hardmetals, which is also known as cemented tungsten carbide, and cermets which are based on titanium carbide and carbonitrides with or without a metal binder. Ceramics and superhard materials including diamond and cubic boron nitride may also be accepted provided the subject material is presented as hard materials as defined above.