{"title":"基于salvinia natans的多功能超疏水纤维非织造布仿生设计,用于航空发动机过滤器的高效光热油水分离和微塑料提取","authors":"Xiangyu Han, Zuozhu Yin, Yingping Yang, Haitao Yang, Jilin Xu, Zhen Hong, Chan Xie, Yidan Luo, Mingshan Xue","doi":"10.1016/j.cej.2025.169770","DOIUrl":null,"url":null,"abstract":"Existing aero-engine filters are susceptible to clogging by water, oil, microplastics and other contaminants under complex operating conditions, resulting in reduced filtration efficiency and shorter maintenance intervals. Therefore, there is an urgent need to develop a multifunctional superhydrophobic material that can efficiently separate oil and water and adsorb pollutants. Based on this, we prepared a multifunctional superhydrophobic nonwoven fabric made of ethylene-propylene side by side (ES) fiber, polyethylene terephthalate (PET) fiber, multi-walled carbon nanotubes (MWCNTs) and Mg<img alt=\"single bond\" src=\"https://sdfestaticassets-us-east-1.sciencedirectassets.com/shared-assets/55/entities/sbnd.gif\" style=\"vertical-align:middle\"/>Fe layered double hydroxide (Mg<img alt=\"single bond\" src=\"https://sdfestaticassets-us-east-1.sciencedirectassets.com/shared-assets/55/entities/sbnd.gif\" style=\"vertical-align:middle\"/>Fe LDH). This multifunctional fiber-based nonwoven fabric imitates the rough structure of the surface of <em>salvinia natans</em> through bionic design, which shows excellent hydrophobic performance, and the water contact angle can be as high as 160 ± 2°. At an ambient temperature of 70 °C, the oil-water separation efficiency can reach 98.8 % by thermal radiation. The oil-water separation efficiency was 98 % when the material was irradiated by halogen lamps simulating infrared light, and 97 % at ambient temperature without any light. Compared with the modified polyurethane sponge widely used for oil-water separation, the super hydrophobic multi-functional non-woven fabric has three advantages. Firstly, modified polyurethane sponge only performs a single function: oil-water separation, while superhydrophobic multifunctional non-woven fabric can achieve synergistic effects of photothermal oil-water separation, organic pollutant degradation, and microplastic extraction. In addition, the mechanical and chemical stability of superhydrophobic multifunctional non-woven fabric is stronger, which means that it has greater potential for application in aircraft engines under harsh working conditions. Finally, the preparation of multifunctional non-woven fabrics is very simple and has the potential for large-scale production.","PeriodicalId":270,"journal":{"name":"Chemical Engineering Journal","volume":"45 1","pages":""},"PeriodicalIF":13.2000,"publicationDate":"2025-10-17","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":"0","resultStr":"{\"title\":\"Bionic design of multifunctional superhydrophobic fiber-based nonwoven fabric inspired by salvinia natans for efficient photothermal oil-water separation and micro plastic extraction on aero-engine filters\",\"authors\":\"Xiangyu Han, Zuozhu Yin, Yingping Yang, Haitao Yang, Jilin Xu, Zhen Hong, Chan Xie, Yidan Luo, Mingshan Xue\",\"doi\":\"10.1016/j.cej.2025.169770\",\"DOIUrl\":null,\"url\":null,\"abstract\":\"Existing aero-engine filters are susceptible to clogging by water, oil, microplastics and other contaminants under complex operating conditions, resulting in reduced filtration efficiency and shorter maintenance intervals. Therefore, there is an urgent need to develop a multifunctional superhydrophobic material that can efficiently separate oil and water and adsorb pollutants. Based on this, we prepared a multifunctional superhydrophobic nonwoven fabric made of ethylene-propylene side by side (ES) fiber, polyethylene terephthalate (PET) fiber, multi-walled carbon nanotubes (MWCNTs) and Mg<img alt=\\\"single bond\\\" src=\\\"https://sdfestaticassets-us-east-1.sciencedirectassets.com/shared-assets/55/entities/sbnd.gif\\\" style=\\\"vertical-align:middle\\\"/>Fe layered double hydroxide (Mg<img alt=\\\"single bond\\\" src=\\\"https://sdfestaticassets-us-east-1.sciencedirectassets.com/shared-assets/55/entities/sbnd.gif\\\" style=\\\"vertical-align:middle\\\"/>Fe LDH). This multifunctional fiber-based nonwoven fabric imitates the rough structure of the surface of <em>salvinia natans</em> through bionic design, which shows excellent hydrophobic performance, and the water contact angle can be as high as 160 ± 2°. At an ambient temperature of 70 °C, the oil-water separation efficiency can reach 98.8 % by thermal radiation. The oil-water separation efficiency was 98 % when the material was irradiated by halogen lamps simulating infrared light, and 97 % at ambient temperature without any light. Compared with the modified polyurethane sponge widely used for oil-water separation, the super hydrophobic multi-functional non-woven fabric has three advantages. Firstly, modified polyurethane sponge only performs a single function: oil-water separation, while superhydrophobic multifunctional non-woven fabric can achieve synergistic effects of photothermal oil-water separation, organic pollutant degradation, and microplastic extraction. In addition, the mechanical and chemical stability of superhydrophobic multifunctional non-woven fabric is stronger, which means that it has greater potential for application in aircraft engines under harsh working conditions. Finally, the preparation of multifunctional non-woven fabrics is very simple and has the potential for large-scale production.\",\"PeriodicalId\":270,\"journal\":{\"name\":\"Chemical Engineering Journal\",\"volume\":\"45 1\",\"pages\":\"\"},\"PeriodicalIF\":13.2000,\"publicationDate\":\"2025-10-17\",\"publicationTypes\":\"Journal Article\",\"fieldsOfStudy\":null,\"isOpenAccess\":false,\"openAccessPdf\":\"\",\"citationCount\":\"0\",\"resultStr\":null,\"platform\":\"Semanticscholar\",\"paperid\":null,\"PeriodicalName\":\"Chemical Engineering Journal\",\"FirstCategoryId\":\"5\",\"ListUrlMain\":\"https://doi.org/10.1016/j.cej.2025.169770\",\"RegionNum\":1,\"RegionCategory\":\"工程技术\",\"ArticlePicture\":[],\"TitleCN\":null,\"AbstractTextCN\":null,\"PMCID\":null,\"EPubDate\":\"\",\"PubModel\":\"\",\"JCR\":\"Q1\",\"JCRName\":\"ENGINEERING, CHEMICAL\",\"Score\":null,\"Total\":0}","platform":"Semanticscholar","paperid":null,"PeriodicalName":"Chemical Engineering Journal","FirstCategoryId":"5","ListUrlMain":"https://doi.org/10.1016/j.cej.2025.169770","RegionNum":1,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":null,"EPubDate":"","PubModel":"","JCR":"Q1","JCRName":"ENGINEERING, CHEMICAL","Score":null,"Total":0}
Bionic design of multifunctional superhydrophobic fiber-based nonwoven fabric inspired by salvinia natans for efficient photothermal oil-water separation and micro plastic extraction on aero-engine filters
Existing aero-engine filters are susceptible to clogging by water, oil, microplastics and other contaminants under complex operating conditions, resulting in reduced filtration efficiency and shorter maintenance intervals. Therefore, there is an urgent need to develop a multifunctional superhydrophobic material that can efficiently separate oil and water and adsorb pollutants. Based on this, we prepared a multifunctional superhydrophobic nonwoven fabric made of ethylene-propylene side by side (ES) fiber, polyethylene terephthalate (PET) fiber, multi-walled carbon nanotubes (MWCNTs) and MgFe layered double hydroxide (MgFe LDH). This multifunctional fiber-based nonwoven fabric imitates the rough structure of the surface of salvinia natans through bionic design, which shows excellent hydrophobic performance, and the water contact angle can be as high as 160 ± 2°. At an ambient temperature of 70 °C, the oil-water separation efficiency can reach 98.8 % by thermal radiation. The oil-water separation efficiency was 98 % when the material was irradiated by halogen lamps simulating infrared light, and 97 % at ambient temperature without any light. Compared with the modified polyurethane sponge widely used for oil-water separation, the super hydrophobic multi-functional non-woven fabric has three advantages. Firstly, modified polyurethane sponge only performs a single function: oil-water separation, while superhydrophobic multifunctional non-woven fabric can achieve synergistic effects of photothermal oil-water separation, organic pollutant degradation, and microplastic extraction. In addition, the mechanical and chemical stability of superhydrophobic multifunctional non-woven fabric is stronger, which means that it has greater potential for application in aircraft engines under harsh working conditions. Finally, the preparation of multifunctional non-woven fabrics is very simple and has the potential for large-scale production.
期刊介绍:
The Chemical Engineering Journal is an international research journal that invites contributions of original and novel fundamental research. It aims to provide an international platform for presenting original fundamental research, interpretative reviews, and discussions on new developments in chemical engineering. The journal welcomes papers that describe novel theory and its practical application, as well as those that demonstrate the transfer of techniques from other disciplines. It also welcomes reports on carefully conducted experimental work that is soundly interpreted. The main focus of the journal is on original and rigorous research results that have broad significance. The Catalysis section within the Chemical Engineering Journal focuses specifically on Experimental and Theoretical studies in the fields of heterogeneous catalysis, molecular catalysis, and biocatalysis. These studies have industrial impact on various sectors such as chemicals, energy, materials, foods, healthcare, and environmental protection.