Influence of Post-Washing Time and Build Orientation on Mechanical Properties and Biocompatibility of Additively Manufactured Permanent Dental Resin Material.

Background: Digital light processing (DLP) is widely used in permanent dental restorations for its precision and efficiency, yet the effects of build orientation and post-washing time on resin properties remain unclear. This study aims to investigate the factors that impact the performance and biocompatibility of DLP-printed dental resins.

Methods: Specimens were additively manufactured using permanent dental resin at 0°, 15°, and 90° orientations and post-washed for 90, 120, or 150 s. Evaluated properties included dimensional accuracy, hardness, flexural strength and modulus, degree of conversion, water sorption/solubility, and cytotoxicity.

Results: Build orientation and post-washing time significantly affected dimensional accuracy, with thickness showing the least deviation. Flexural strength (p < 0.001) and modulus (p < 0.01) were highest at the 0° orientation. Post-washing for 90 s led to the greatest water absorption, while solubility remained unaffected. Cell viability increased with longer post-washing times, peaking at 150 s, with significant effects observed on days 5 and 7 (p < 0.05).

Conclusions: Build orientation significantly affected dimensional accuracy and flexural strength, while post-washing time had minimal impact on physical properties. Notably, extended post-washing improved cell viability and reduced cytotoxicity, indicating its potential to enhance the clinical biocompatibility of DLP-fabricated dental resin.