生物质基有机球团粘结剂与膨润土的比较研究与应用前景

IF 3.2 3区 材料科学 Q3 CHEMISTRY, PHYSICAL
Materials Pub Date : 2025-09-30 DOI:10.3390/ma18194553
Yu Liu, Wenguo Liu, Zile Peng, Jingsong Wang, Qingguo Xue, Haibin Zuo
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引用次数: 0

摘要

随着钢铁行业的低碳转型,使用低碳原材料是实现“双碳”目标的重要途径之一。颗粒作为低碳炉料,具有良好的物理化学性能,可显著降低高炉碳排放,整体环境效益良好。提高其在炼钢炉中的比重是钢铁行业减少碳排放的重要措施之一。粘结剂在球团过程中起着至关重要的作用,其性能直接影响球团质量,从而影响后续的高炉冶炼过程。与传统膨润土相比,有机粘结剂具有环保、可再生、显著降低球团中二氧化硅和氧化铝杂质、提高铁品位等优点,成为潜在的替代材料。本文系统阐述了有机粘结剂主要依靠羧基的化学吸附和羟基的氢键作用来增强颗粒强度的机理,并列举了三种典型的有机粘结剂:木质素磺酸盐、羧甲基纤维素(CMC)和羧甲基淀粉(CMS)。这些有机粘合剂的共同特点是它们都是通过化学改性从可再生生物质中获得的,是一种可再生且资源丰富的生物质衍生物。然而,有机粘合剂的主要问题是它们在高温下燃烧和分解。目前的研究通过将LD污泥与低铁氧化物、纳米caco3相结合,在球团质量方面取得了技术突破,提高了铁品位,降低了还原膨胀指数(RSI),提高了预热/焙烧强度。未来的研究应着眼于通过提高官能团取代度和整体聚合度来优化有机结合剂的分子结构。该方法旨在替代传统膨润土,同时探索复合工业固体废物的应用,有效解决有机粘结剂高温强度损失问题,为钢铁行业实现绿色低碳目标提供有力支持。
本文章由计算机程序翻译,如有差异,请以英文原文为准。

Development and Application Prospects of Biomass-Based Organic Binders for Pellets Compared with Bentonite.

Development and Application Prospects of Biomass-Based Organic Binders for Pellets Compared with Bentonite.

Development and Application Prospects of Biomass-Based Organic Binders for Pellets Compared with Bentonite.

Development and Application Prospects of Biomass-Based Organic Binders for Pellets Compared with Bentonite.

With the low-carbon transformation of the steel industry, using low-carbon raw materials is one of the important ways to achieve the "dual carbon" goals. Pellets have great physical and chemical properties as low-carbon furnace materials, which can significantly reduce blast furnace carbon emissions, exhibiting favorable overall environmental benefits. Increasing their proportion in the furnace is one of the important measures the steel industry can take to reduce carbon emissions. Binders play a critical role in the pelletizing process, and their properties directly influence pellet quality, thereby affecting the subsequent blast furnace smelting process. Compared with traditional bentonite, organic binders have become a potential alternative material due to their environmental friendliness, renewability, and ability to significantly reduce silica and alumina impurities in pellets while improving the iron grade. This work systematically elucidates the mechanism of organic binders, which primarily rely on the chemical adsorption of carboxyl groups and the hydrogen bonding of hydroxyl groups to enhance pellet strength, and then provides three typical examples of organic binders: lignosulfonate, carboxymethyl cellulose (CMC), and carboxymethyl starch (CMS). The common characteristic of these organic binders is that they are derived from renewable biomass through chemical modification, which is a derivative of biomass with renewable and abundant resources. However, the main problem with organic binders is that they burn and decompose at high temperatures. Current research has achieved technological breakthroughs in pellet quality by combining LD sludge, low-iron oxides, and nano-CaCO3, including improved iron grade, reduced reduction swelling index (RSI), and enhanced preheating/roasting strength. Future studies should focus on optimizing the molecular structure of organic binders by increasing the degree of substitution of functional groups and the overall degree of polymerization. This approach aims to replace traditional bentonite while exploring applications of composite industrial solid wastes, effectively addressing the high-temperature strength loss issues in organic binders and providing strong support for the steel industry to achieve the green and low-carbon goals.

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来源期刊
Materials
Materials MATERIALS SCIENCE, MULTIDISCIPLINARY-
CiteScore
5.80
自引率
14.70%
发文量
7753
审稿时长
1.2 months
期刊介绍: Materials (ISSN 1996-1944) is an open access journal of related scientific research and technology development. It publishes reviews, regular research papers (articles) and short communications. Our aim is to encourage scientists to publish their experimental and theoretical results in as much detail as possible. Therefore, there is no restriction on the length of the papers. The full experimental details must be provided so that the results can be reproduced. Materials provides a forum for publishing papers which advance the in-depth understanding of the relationship between the structure, the properties or the functions of all kinds of materials. Chemical syntheses, chemical structures and mechanical, chemical, electronic, magnetic and optical properties and various applications will be considered.
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