{"title":"生物质基有机球团粘结剂与膨润土的比较研究与应用前景","authors":"Yu Liu, Wenguo Liu, Zile Peng, Jingsong Wang, Qingguo Xue, Haibin Zuo","doi":"10.3390/ma18194553","DOIUrl":null,"url":null,"abstract":"<p><p>With the low-carbon transformation of the steel industry, using low-carbon raw materials is one of the important ways to achieve the \"dual carbon\" goals. Pellets have great physical and chemical properties as low-carbon furnace materials, which can significantly reduce blast furnace carbon emissions, exhibiting favorable overall environmental benefits. Increasing their proportion in the furnace is one of the important measures the steel industry can take to reduce carbon emissions. Binders play a critical role in the pelletizing process, and their properties directly influence pellet quality, thereby affecting the subsequent blast furnace smelting process. Compared with traditional bentonite, organic binders have become a potential alternative material due to their environmental friendliness, renewability, and ability to significantly reduce silica and alumina impurities in pellets while improving the iron grade. This work systematically elucidates the mechanism of organic binders, which primarily rely on the chemical adsorption of carboxyl groups and the hydrogen bonding of hydroxyl groups to enhance pellet strength, and then provides three typical examples of organic binders: lignosulfonate, carboxymethyl cellulose (CMC), and carboxymethyl starch (CMS). The common characteristic of these organic binders is that they are derived from renewable biomass through chemical modification, which is a derivative of biomass with renewable and abundant resources. However, the main problem with organic binders is that they burn and decompose at high temperatures. Current research has achieved technological breakthroughs in pellet quality by combining LD sludge, low-iron oxides, and nano-CaCO<sub>3</sub>, including improved iron grade, reduced reduction swelling index (RSI), and enhanced preheating/roasting strength. Future studies should focus on optimizing the molecular structure of organic binders by increasing the degree of substitution of functional groups and the overall degree of polymerization. This approach aims to replace traditional bentonite while exploring applications of composite industrial solid wastes, effectively addressing the high-temperature strength loss issues in organic binders and providing strong support for the steel industry to achieve the green and low-carbon goals.</p>","PeriodicalId":18281,"journal":{"name":"Materials","volume":"18 19","pages":""},"PeriodicalIF":3.2000,"publicationDate":"2025-09-30","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://www.ncbi.nlm.nih.gov/pmc/articles/PMC12526317/pdf/","citationCount":"0","resultStr":"{\"title\":\"Development and Application Prospects of Biomass-Based Organic Binders for Pellets Compared with Bentonite.\",\"authors\":\"Yu Liu, Wenguo Liu, Zile Peng, Jingsong Wang, Qingguo Xue, Haibin Zuo\",\"doi\":\"10.3390/ma18194553\",\"DOIUrl\":null,\"url\":null,\"abstract\":\"<p><p>With the low-carbon transformation of the steel industry, using low-carbon raw materials is one of the important ways to achieve the \\\"dual carbon\\\" goals. Pellets have great physical and chemical properties as low-carbon furnace materials, which can significantly reduce blast furnace carbon emissions, exhibiting favorable overall environmental benefits. Increasing their proportion in the furnace is one of the important measures the steel industry can take to reduce carbon emissions. Binders play a critical role in the pelletizing process, and their properties directly influence pellet quality, thereby affecting the subsequent blast furnace smelting process. Compared with traditional bentonite, organic binders have become a potential alternative material due to their environmental friendliness, renewability, and ability to significantly reduce silica and alumina impurities in pellets while improving the iron grade. This work systematically elucidates the mechanism of organic binders, which primarily rely on the chemical adsorption of carboxyl groups and the hydrogen bonding of hydroxyl groups to enhance pellet strength, and then provides three typical examples of organic binders: lignosulfonate, carboxymethyl cellulose (CMC), and carboxymethyl starch (CMS). The common characteristic of these organic binders is that they are derived from renewable biomass through chemical modification, which is a derivative of biomass with renewable and abundant resources. However, the main problem with organic binders is that they burn and decompose at high temperatures. Current research has achieved technological breakthroughs in pellet quality by combining LD sludge, low-iron oxides, and nano-CaCO<sub>3</sub>, including improved iron grade, reduced reduction swelling index (RSI), and enhanced preheating/roasting strength. Future studies should focus on optimizing the molecular structure of organic binders by increasing the degree of substitution of functional groups and the overall degree of polymerization. This approach aims to replace traditional bentonite while exploring applications of composite industrial solid wastes, effectively addressing the high-temperature strength loss issues in organic binders and providing strong support for the steel industry to achieve the green and low-carbon goals.</p>\",\"PeriodicalId\":18281,\"journal\":{\"name\":\"Materials\",\"volume\":\"18 19\",\"pages\":\"\"},\"PeriodicalIF\":3.2000,\"publicationDate\":\"2025-09-30\",\"publicationTypes\":\"Journal Article\",\"fieldsOfStudy\":null,\"isOpenAccess\":false,\"openAccessPdf\":\"https://www.ncbi.nlm.nih.gov/pmc/articles/PMC12526317/pdf/\",\"citationCount\":\"0\",\"resultStr\":null,\"platform\":\"Semanticscholar\",\"paperid\":null,\"PeriodicalName\":\"Materials\",\"FirstCategoryId\":\"88\",\"ListUrlMain\":\"https://doi.org/10.3390/ma18194553\",\"RegionNum\":3,\"RegionCategory\":\"材料科学\",\"ArticlePicture\":[],\"TitleCN\":null,\"AbstractTextCN\":null,\"PMCID\":null,\"EPubDate\":\"\",\"PubModel\":\"\",\"JCR\":\"Q3\",\"JCRName\":\"CHEMISTRY, PHYSICAL\",\"Score\":null,\"Total\":0}","platform":"Semanticscholar","paperid":null,"PeriodicalName":"Materials","FirstCategoryId":"88","ListUrlMain":"https://doi.org/10.3390/ma18194553","RegionNum":3,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":null,"EPubDate":"","PubModel":"","JCR":"Q3","JCRName":"CHEMISTRY, PHYSICAL","Score":null,"Total":0}
Development and Application Prospects of Biomass-Based Organic Binders for Pellets Compared with Bentonite.
With the low-carbon transformation of the steel industry, using low-carbon raw materials is one of the important ways to achieve the "dual carbon" goals. Pellets have great physical and chemical properties as low-carbon furnace materials, which can significantly reduce blast furnace carbon emissions, exhibiting favorable overall environmental benefits. Increasing their proportion in the furnace is one of the important measures the steel industry can take to reduce carbon emissions. Binders play a critical role in the pelletizing process, and their properties directly influence pellet quality, thereby affecting the subsequent blast furnace smelting process. Compared with traditional bentonite, organic binders have become a potential alternative material due to their environmental friendliness, renewability, and ability to significantly reduce silica and alumina impurities in pellets while improving the iron grade. This work systematically elucidates the mechanism of organic binders, which primarily rely on the chemical adsorption of carboxyl groups and the hydrogen bonding of hydroxyl groups to enhance pellet strength, and then provides three typical examples of organic binders: lignosulfonate, carboxymethyl cellulose (CMC), and carboxymethyl starch (CMS). The common characteristic of these organic binders is that they are derived from renewable biomass through chemical modification, which is a derivative of biomass with renewable and abundant resources. However, the main problem with organic binders is that they burn and decompose at high temperatures. Current research has achieved technological breakthroughs in pellet quality by combining LD sludge, low-iron oxides, and nano-CaCO3, including improved iron grade, reduced reduction swelling index (RSI), and enhanced preheating/roasting strength. Future studies should focus on optimizing the molecular structure of organic binders by increasing the degree of substitution of functional groups and the overall degree of polymerization. This approach aims to replace traditional bentonite while exploring applications of composite industrial solid wastes, effectively addressing the high-temperature strength loss issues in organic binders and providing strong support for the steel industry to achieve the green and low-carbon goals.
期刊介绍:
Materials (ISSN 1996-1944) is an open access journal of related scientific research and technology development. It publishes reviews, regular research papers (articles) and short communications. Our aim is to encourage scientists to publish their experimental and theoretical results in as much detail as possible. Therefore, there is no restriction on the length of the papers. The full experimental details must be provided so that the results can be reproduced. Materials provides a forum for publishing papers which advance the in-depth understanding of the relationship between the structure, the properties or the functions of all kinds of materials. Chemical syntheses, chemical structures and mechanical, chemical, electronic, magnetic and optical properties and various applications will be considered.