Rui Tang , Yuelei Xu , Jinyang Dong , Qi Shi , Kang Yan , Yibiao Guan , Yun Lu , Yu Su , Jinzhong Liu , Fangze Zhao , Yi Jin , Ning Li , Yuefeng Su , Feng Wu , Lai Chen
{"title":"LiFePO4电池热过放电耦合诱发老化机制:来自多尺度电化学和材料诊断的见解","authors":"Rui Tang , Yuelei Xu , Jinyang Dong , Qi Shi , Kang Yan , Yibiao Guan , Yun Lu , Yu Su , Jinzhong Liu , Fangze Zhao , Yi Jin , Ning Li , Yuefeng Su , Feng Wu , Lai Chen","doi":"10.1016/j.apenergy.2025.126870","DOIUrl":null,"url":null,"abstract":"<div><div>This study deciphers aging mechanisms in lithium iron phosphate (LiFePO<sub>4</sub>) batteries under coupled thermal-electrochemical stresses using a multi-scale approach. Industrial-grade LiFePO<sub>4</sub>/graphite pouch cells underwent accelerated aging across orthogonal temperature (25/45/65 °C) and discharge cut-off voltage (2.5/1.0/0.5 V) conditions. Integrating electrochemical diagnostics (DCIR, EIS, IC/DV) with post-mortem characterization (SEM/TEM/XRD/ToF-SIMS/μXRF) reveals that: (1) Elevated temperatures amplify lithium loss and SEI instability; (2) Deep over-discharge (≤1.0 V) triggers anode degradation via graphite structural collapse, copper dissolution, and SEI rupture; (3) Coupled stresses induce synergistic failure—manifested by DCIR transitions from linear to exponential growth—correlated microscopically with dead lithium accumulation, metal deposition percolation, and interfacial collapse; (4) Extreme conditions (65 °C/0.5 V) provoke atypical mechanisms including cathode FePO<sub>4</sub> segregation and copper migration. The work establishes DCIR inflection as a non-destructive marker for failure-stage transition and provides fundamental insights into stress-coupled degradation pathways, advancing predictive models for LiFePO<sub>4</sub> battery durability in energy storage systems.</div></div>","PeriodicalId":246,"journal":{"name":"Applied Energy","volume":"401 ","pages":"Article 126870"},"PeriodicalIF":11.0000,"publicationDate":"2025-10-07","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":"0","resultStr":"{\"title\":\"Thermal-overdischarge coupling induced aging mechanisms in LiFePO4 batteries: insights from multi-scale electrochemical and material diagnostics\",\"authors\":\"Rui Tang , Yuelei Xu , Jinyang Dong , Qi Shi , Kang Yan , Yibiao Guan , Yun Lu , Yu Su , Jinzhong Liu , Fangze Zhao , Yi Jin , Ning Li , Yuefeng Su , Feng Wu , Lai Chen\",\"doi\":\"10.1016/j.apenergy.2025.126870\",\"DOIUrl\":null,\"url\":null,\"abstract\":\"<div><div>This study deciphers aging mechanisms in lithium iron phosphate (LiFePO<sub>4</sub>) batteries under coupled thermal-electrochemical stresses using a multi-scale approach. Industrial-grade LiFePO<sub>4</sub>/graphite pouch cells underwent accelerated aging across orthogonal temperature (25/45/65 °C) and discharge cut-off voltage (2.5/1.0/0.5 V) conditions. Integrating electrochemical diagnostics (DCIR, EIS, IC/DV) with post-mortem characterization (SEM/TEM/XRD/ToF-SIMS/μXRF) reveals that: (1) Elevated temperatures amplify lithium loss and SEI instability; (2) Deep over-discharge (≤1.0 V) triggers anode degradation via graphite structural collapse, copper dissolution, and SEI rupture; (3) Coupled stresses induce synergistic failure—manifested by DCIR transitions from linear to exponential growth—correlated microscopically with dead lithium accumulation, metal deposition percolation, and interfacial collapse; (4) Extreme conditions (65 °C/0.5 V) provoke atypical mechanisms including cathode FePO<sub>4</sub> segregation and copper migration. The work establishes DCIR inflection as a non-destructive marker for failure-stage transition and provides fundamental insights into stress-coupled degradation pathways, advancing predictive models for LiFePO<sub>4</sub> battery durability in energy storage systems.</div></div>\",\"PeriodicalId\":246,\"journal\":{\"name\":\"Applied Energy\",\"volume\":\"401 \",\"pages\":\"Article 126870\"},\"PeriodicalIF\":11.0000,\"publicationDate\":\"2025-10-07\",\"publicationTypes\":\"Journal Article\",\"fieldsOfStudy\":null,\"isOpenAccess\":false,\"openAccessPdf\":\"\",\"citationCount\":\"0\",\"resultStr\":null,\"platform\":\"Semanticscholar\",\"paperid\":null,\"PeriodicalName\":\"Applied Energy\",\"FirstCategoryId\":\"5\",\"ListUrlMain\":\"https://www.sciencedirect.com/science/article/pii/S0306261925016009\",\"RegionNum\":1,\"RegionCategory\":\"工程技术\",\"ArticlePicture\":[],\"TitleCN\":null,\"AbstractTextCN\":null,\"PMCID\":null,\"EPubDate\":\"\",\"PubModel\":\"\",\"JCR\":\"Q1\",\"JCRName\":\"ENERGY & FUELS\",\"Score\":null,\"Total\":0}","platform":"Semanticscholar","paperid":null,"PeriodicalName":"Applied Energy","FirstCategoryId":"5","ListUrlMain":"https://www.sciencedirect.com/science/article/pii/S0306261925016009","RegionNum":1,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":null,"EPubDate":"","PubModel":"","JCR":"Q1","JCRName":"ENERGY & FUELS","Score":null,"Total":0}
Thermal-overdischarge coupling induced aging mechanisms in LiFePO4 batteries: insights from multi-scale electrochemical and material diagnostics
This study deciphers aging mechanisms in lithium iron phosphate (LiFePO4) batteries under coupled thermal-electrochemical stresses using a multi-scale approach. Industrial-grade LiFePO4/graphite pouch cells underwent accelerated aging across orthogonal temperature (25/45/65 °C) and discharge cut-off voltage (2.5/1.0/0.5 V) conditions. Integrating electrochemical diagnostics (DCIR, EIS, IC/DV) with post-mortem characterization (SEM/TEM/XRD/ToF-SIMS/μXRF) reveals that: (1) Elevated temperatures amplify lithium loss and SEI instability; (2) Deep over-discharge (≤1.0 V) triggers anode degradation via graphite structural collapse, copper dissolution, and SEI rupture; (3) Coupled stresses induce synergistic failure—manifested by DCIR transitions from linear to exponential growth—correlated microscopically with dead lithium accumulation, metal deposition percolation, and interfacial collapse; (4) Extreme conditions (65 °C/0.5 V) provoke atypical mechanisms including cathode FePO4 segregation and copper migration. The work establishes DCIR inflection as a non-destructive marker for failure-stage transition and provides fundamental insights into stress-coupled degradation pathways, advancing predictive models for LiFePO4 battery durability in energy storage systems.
期刊介绍:
Applied Energy serves as a platform for sharing innovations, research, development, and demonstrations in energy conversion, conservation, and sustainable energy systems. The journal covers topics such as optimal energy resource use, environmental pollutant mitigation, and energy process analysis. It welcomes original papers, review articles, technical notes, and letters to the editor. Authors are encouraged to submit manuscripts that bridge the gap between research, development, and implementation. The journal addresses a wide spectrum of topics, including fossil and renewable energy technologies, energy economics, and environmental impacts. Applied Energy also explores modeling and forecasting, conservation strategies, and the social and economic implications of energy policies, including climate change mitigation. It is complemented by the open-access journal Advances in Applied Energy.