Pengzhi Luo , Guangjin Wang , Shujian Li , Menglai Wang , Yashan Li , Mamdouh Omran , Zhaoyu Ma , Ju Tang , Fan Zhang , Guo Chen
{"title":"微波干燥技术对磷矿干燥动力学的影响","authors":"Pengzhi Luo , Guangjin Wang , Shujian Li , Menglai Wang , Yashan Li , Mamdouh Omran , Zhaoyu Ma , Ju Tang , Fan Zhang , Guo Chen","doi":"10.1016/j.powtec.2025.121695","DOIUrl":null,"url":null,"abstract":"<div><div>To address the technical bottlenecks of traditional phosphate drying methods, including high energy consumption and unstable product quality, this paper proposes an energy-saving dehydration method based on microwave radiation. The effects of initial moisture content, initial mass, and microwave power on the drying kinetics of phosphate ore were investigated. The results show that microwave power, moisture content, and initial mass are positively correlated with drying rate. Four kinetic models were constructed to analyze the drying process of phosphate ore under microwave action, including Quadratic, Page, Modified Page, and Wang-Singh models. The results indicate that the Modified Page model has a higher fitting accuracy. Fourier Transform Infrared (FT-IR) spectroscopy analysis shows that after microwave treatment, the intensity of the infrared absorption peak corresponding to water in the sample significantly decreased, proving effective removal of moisture. Additionally, no shift was observed in other characteristic absorption peaks in the spectra, confirming that the treatment process did not alter the primary chemical composition of the sample. This breakthrough overcomes the limitations of traditional thermal drying, which often leads to the destruction of the mineral lattice. The activation energy (13.1872 g/W) determined from the Arrhenius equation reveals the mechanism of moisture desorption during microwave drying. This study provides both theoretical and empirical support for the application of microwave drying technology in the field of phosphate mineral processing.</div></div>","PeriodicalId":407,"journal":{"name":"Powder Technology","volume":"468 ","pages":"Article 121695"},"PeriodicalIF":4.6000,"publicationDate":"2025-09-27","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":"0","resultStr":"{\"title\":\"The impact of microwave drying technology on the drying kinetics of phosphate ore\",\"authors\":\"Pengzhi Luo , Guangjin Wang , Shujian Li , Menglai Wang , Yashan Li , Mamdouh Omran , Zhaoyu Ma , Ju Tang , Fan Zhang , Guo Chen\",\"doi\":\"10.1016/j.powtec.2025.121695\",\"DOIUrl\":null,\"url\":null,\"abstract\":\"<div><div>To address the technical bottlenecks of traditional phosphate drying methods, including high energy consumption and unstable product quality, this paper proposes an energy-saving dehydration method based on microwave radiation. The effects of initial moisture content, initial mass, and microwave power on the drying kinetics of phosphate ore were investigated. The results show that microwave power, moisture content, and initial mass are positively correlated with drying rate. Four kinetic models were constructed to analyze the drying process of phosphate ore under microwave action, including Quadratic, Page, Modified Page, and Wang-Singh models. The results indicate that the Modified Page model has a higher fitting accuracy. Fourier Transform Infrared (FT-IR) spectroscopy analysis shows that after microwave treatment, the intensity of the infrared absorption peak corresponding to water in the sample significantly decreased, proving effective removal of moisture. Additionally, no shift was observed in other characteristic absorption peaks in the spectra, confirming that the treatment process did not alter the primary chemical composition of the sample. This breakthrough overcomes the limitations of traditional thermal drying, which often leads to the destruction of the mineral lattice. The activation energy (13.1872 g/W) determined from the Arrhenius equation reveals the mechanism of moisture desorption during microwave drying. This study provides both theoretical and empirical support for the application of microwave drying technology in the field of phosphate mineral processing.</div></div>\",\"PeriodicalId\":407,\"journal\":{\"name\":\"Powder Technology\",\"volume\":\"468 \",\"pages\":\"Article 121695\"},\"PeriodicalIF\":4.6000,\"publicationDate\":\"2025-09-27\",\"publicationTypes\":\"Journal Article\",\"fieldsOfStudy\":null,\"isOpenAccess\":false,\"openAccessPdf\":\"\",\"citationCount\":\"0\",\"resultStr\":null,\"platform\":\"Semanticscholar\",\"paperid\":null,\"PeriodicalName\":\"Powder Technology\",\"FirstCategoryId\":\"5\",\"ListUrlMain\":\"https://www.sciencedirect.com/science/article/pii/S0032591025010903\",\"RegionNum\":2,\"RegionCategory\":\"工程技术\",\"ArticlePicture\":[],\"TitleCN\":null,\"AbstractTextCN\":null,\"PMCID\":null,\"EPubDate\":\"\",\"PubModel\":\"\",\"JCR\":\"Q2\",\"JCRName\":\"ENGINEERING, CHEMICAL\",\"Score\":null,\"Total\":0}","platform":"Semanticscholar","paperid":null,"PeriodicalName":"Powder Technology","FirstCategoryId":"5","ListUrlMain":"https://www.sciencedirect.com/science/article/pii/S0032591025010903","RegionNum":2,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":null,"EPubDate":"","PubModel":"","JCR":"Q2","JCRName":"ENGINEERING, CHEMICAL","Score":null,"Total":0}
The impact of microwave drying technology on the drying kinetics of phosphate ore
To address the technical bottlenecks of traditional phosphate drying methods, including high energy consumption and unstable product quality, this paper proposes an energy-saving dehydration method based on microwave radiation. The effects of initial moisture content, initial mass, and microwave power on the drying kinetics of phosphate ore were investigated. The results show that microwave power, moisture content, and initial mass are positively correlated with drying rate. Four kinetic models were constructed to analyze the drying process of phosphate ore under microwave action, including Quadratic, Page, Modified Page, and Wang-Singh models. The results indicate that the Modified Page model has a higher fitting accuracy. Fourier Transform Infrared (FT-IR) spectroscopy analysis shows that after microwave treatment, the intensity of the infrared absorption peak corresponding to water in the sample significantly decreased, proving effective removal of moisture. Additionally, no shift was observed in other characteristic absorption peaks in the spectra, confirming that the treatment process did not alter the primary chemical composition of the sample. This breakthrough overcomes the limitations of traditional thermal drying, which often leads to the destruction of the mineral lattice. The activation energy (13.1872 g/W) determined from the Arrhenius equation reveals the mechanism of moisture desorption during microwave drying. This study provides both theoretical and empirical support for the application of microwave drying technology in the field of phosphate mineral processing.
期刊介绍:
Powder Technology is an International Journal on the Science and Technology of Wet and Dry Particulate Systems. Powder Technology publishes papers on all aspects of the formation of particles and their characterisation and on the study of systems containing particulate solids. No limitation is imposed on the size of the particles, which may range from nanometre scale, as in pigments or aerosols, to that of mined or quarried materials. The following list of topics is not intended to be comprehensive, but rather to indicate typical subjects which fall within the scope of the journal's interests:
Formation and synthesis of particles by precipitation and other methods.
Modification of particles by agglomeration, coating, comminution and attrition.
Characterisation of the size, shape, surface area, pore structure and strength of particles and agglomerates (including the origins and effects of inter particle forces).
Packing, failure, flow and permeability of assemblies of particles.
Particle-particle interactions and suspension rheology.
Handling and processing operations such as slurry flow, fluidization, pneumatic conveying.
Interactions between particles and their environment, including delivery of particulate products to the body.
Applications of particle technology in production of pharmaceuticals, chemicals, foods, pigments, structural, and functional materials and in environmental and energy related matters.
For materials-oriented contributions we are looking for articles revealing the effect of particle/powder characteristics (size, morphology and composition, in that order) on material performance or functionality and, ideally, comparison to any industrial standard.