Xueri Zhang , Qi Lei , Zhiyong Yuan , Xiaoqing Xi , Jinbing Zhang , Dongli Hu
{"title":"液相烧结Si3N4涂层在铸造单晶硅中的杂质抑制和性能增强","authors":"Xueri Zhang , Qi Lei , Zhiyong Yuan , Xiaoqing Xi , Jinbing Zhang , Dongli Hu","doi":"10.1016/j.solmat.2025.113986","DOIUrl":null,"url":null,"abstract":"<div><div>A modified silicon nitride (Si<sub>3</sub>N<sub>4</sub>) coating incorporating micro-silica powder was developed to suppress impurity diffusion in cast silicon during directional solidification. Through localized liquid-phase sintering, the coating achieved improved densification and controlled oxygen incorporation. Compared with conventional spray coatings, the optimized formulation reduced red-zone thickness by 20 %, decreased Fe concentration by 46 %, and maintained moderate oxygen levels. These improvements led to enhanced minority carrier lifetime and increased solar cell conversion efficiency from 22.65 % to 23.06 %. Microstructural analysis confirmed better pore closure and melt corrosion resistance. This study presents a scalable coating strategy for producing high-quality silicon with improved photovoltaic performance.</div></div>","PeriodicalId":429,"journal":{"name":"Solar Energy Materials and Solar Cells","volume":"295 ","pages":"Article 113986"},"PeriodicalIF":6.3000,"publicationDate":"2025-09-29","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":"0","resultStr":"{\"title\":\"Liquid-phase sintered Si3N4 coatings for impurity suppression and performance enhancement in cast monocrystalline silicon\",\"authors\":\"Xueri Zhang , Qi Lei , Zhiyong Yuan , Xiaoqing Xi , Jinbing Zhang , Dongli Hu\",\"doi\":\"10.1016/j.solmat.2025.113986\",\"DOIUrl\":null,\"url\":null,\"abstract\":\"<div><div>A modified silicon nitride (Si<sub>3</sub>N<sub>4</sub>) coating incorporating micro-silica powder was developed to suppress impurity diffusion in cast silicon during directional solidification. Through localized liquid-phase sintering, the coating achieved improved densification and controlled oxygen incorporation. Compared with conventional spray coatings, the optimized formulation reduced red-zone thickness by 20 %, decreased Fe concentration by 46 %, and maintained moderate oxygen levels. These improvements led to enhanced minority carrier lifetime and increased solar cell conversion efficiency from 22.65 % to 23.06 %. Microstructural analysis confirmed better pore closure and melt corrosion resistance. This study presents a scalable coating strategy for producing high-quality silicon with improved photovoltaic performance.</div></div>\",\"PeriodicalId\":429,\"journal\":{\"name\":\"Solar Energy Materials and Solar Cells\",\"volume\":\"295 \",\"pages\":\"Article 113986\"},\"PeriodicalIF\":6.3000,\"publicationDate\":\"2025-09-29\",\"publicationTypes\":\"Journal Article\",\"fieldsOfStudy\":null,\"isOpenAccess\":false,\"openAccessPdf\":\"\",\"citationCount\":\"0\",\"resultStr\":null,\"platform\":\"Semanticscholar\",\"paperid\":null,\"PeriodicalName\":\"Solar Energy Materials and Solar Cells\",\"FirstCategoryId\":\"88\",\"ListUrlMain\":\"https://www.sciencedirect.com/science/article/pii/S0927024825005872\",\"RegionNum\":2,\"RegionCategory\":\"材料科学\",\"ArticlePicture\":[],\"TitleCN\":null,\"AbstractTextCN\":null,\"PMCID\":null,\"EPubDate\":\"\",\"PubModel\":\"\",\"JCR\":\"Q2\",\"JCRName\":\"ENERGY & FUELS\",\"Score\":null,\"Total\":0}","platform":"Semanticscholar","paperid":null,"PeriodicalName":"Solar Energy Materials and Solar Cells","FirstCategoryId":"88","ListUrlMain":"https://www.sciencedirect.com/science/article/pii/S0927024825005872","RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":null,"EPubDate":"","PubModel":"","JCR":"Q2","JCRName":"ENERGY & FUELS","Score":null,"Total":0}
Liquid-phase sintered Si3N4 coatings for impurity suppression and performance enhancement in cast monocrystalline silicon
A modified silicon nitride (Si3N4) coating incorporating micro-silica powder was developed to suppress impurity diffusion in cast silicon during directional solidification. Through localized liquid-phase sintering, the coating achieved improved densification and controlled oxygen incorporation. Compared with conventional spray coatings, the optimized formulation reduced red-zone thickness by 20 %, decreased Fe concentration by 46 %, and maintained moderate oxygen levels. These improvements led to enhanced minority carrier lifetime and increased solar cell conversion efficiency from 22.65 % to 23.06 %. Microstructural analysis confirmed better pore closure and melt corrosion resistance. This study presents a scalable coating strategy for producing high-quality silicon with improved photovoltaic performance.
期刊介绍:
Solar Energy Materials & Solar Cells is intended as a vehicle for the dissemination of research results on materials science and technology related to photovoltaic, photothermal and photoelectrochemical solar energy conversion. Materials science is taken in the broadest possible sense and encompasses physics, chemistry, optics, materials fabrication and analysis for all types of materials.