{"title":"基于融合自监督对比学习的小次化工过程故障诊断","authors":"Youqiang Chen , Ridong Zhang , Furong Gao","doi":"10.1016/j.psep.2025.107939","DOIUrl":null,"url":null,"abstract":"<div><div>In recent years, the field of chemical process fault diagnosis based on deep learning has grown rapidly. Compared with traditional methods, deep learning models are able to learn more complex data patterns and are more suitable for modern complex industrial systems. However, deep learning in the field of chemical process fault diagnosis still faces the challenge of insufficient sample size of chemical fault data. To address the problem of insufficient fault data samples in real chemical processes, this paper proposes a Fusion Self-Supervised Contrastive Learning for Fault Diagnosis (FSSCL). Firstly, this method proposes a self-supervised model for feature recovery and a contrastive learning model for sample classification, which are pre-trained for extracting intra-sample data features and inter-sample data discrepancy features, respectively; then, the trained model is fused using feature fusion technique to stitch and merge the extracted features from the two models to deliver them to the classifier for classification. The experiments on the Coke furnace process and the Tennessee Eastman chemical process show that the FSSCL method can still achieve high fault diagnosis accuracy with a small number of samples, which effectively solves the problem that the traditional fault diagnosis model is difficult to be trained in the face of a few-shot dataset and is easy to be overfitted.</div></div>","PeriodicalId":20743,"journal":{"name":"Process Safety and Environmental Protection","volume":"203 ","pages":"Article 107939"},"PeriodicalIF":7.8000,"publicationDate":"2025-09-25","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":"0","resultStr":"{\"title\":\"Few-shot chemical process fault diagnosis based on fused self-supervised contrastive learning\",\"authors\":\"Youqiang Chen , Ridong Zhang , Furong Gao\",\"doi\":\"10.1016/j.psep.2025.107939\",\"DOIUrl\":null,\"url\":null,\"abstract\":\"<div><div>In recent years, the field of chemical process fault diagnosis based on deep learning has grown rapidly. Compared with traditional methods, deep learning models are able to learn more complex data patterns and are more suitable for modern complex industrial systems. However, deep learning in the field of chemical process fault diagnosis still faces the challenge of insufficient sample size of chemical fault data. To address the problem of insufficient fault data samples in real chemical processes, this paper proposes a Fusion Self-Supervised Contrastive Learning for Fault Diagnosis (FSSCL). Firstly, this method proposes a self-supervised model for feature recovery and a contrastive learning model for sample classification, which are pre-trained for extracting intra-sample data features and inter-sample data discrepancy features, respectively; then, the trained model is fused using feature fusion technique to stitch and merge the extracted features from the two models to deliver them to the classifier for classification. The experiments on the Coke furnace process and the Tennessee Eastman chemical process show that the FSSCL method can still achieve high fault diagnosis accuracy with a small number of samples, which effectively solves the problem that the traditional fault diagnosis model is difficult to be trained in the face of a few-shot dataset and is easy to be overfitted.</div></div>\",\"PeriodicalId\":20743,\"journal\":{\"name\":\"Process Safety and Environmental Protection\",\"volume\":\"203 \",\"pages\":\"Article 107939\"},\"PeriodicalIF\":7.8000,\"publicationDate\":\"2025-09-25\",\"publicationTypes\":\"Journal Article\",\"fieldsOfStudy\":null,\"isOpenAccess\":false,\"openAccessPdf\":\"\",\"citationCount\":\"0\",\"resultStr\":null,\"platform\":\"Semanticscholar\",\"paperid\":null,\"PeriodicalName\":\"Process Safety and Environmental Protection\",\"FirstCategoryId\":\"93\",\"ListUrlMain\":\"https://www.sciencedirect.com/science/article/pii/S0957582025012066\",\"RegionNum\":2,\"RegionCategory\":\"环境科学与生态学\",\"ArticlePicture\":[],\"TitleCN\":null,\"AbstractTextCN\":null,\"PMCID\":null,\"EPubDate\":\"\",\"PubModel\":\"\",\"JCR\":\"Q1\",\"JCRName\":\"ENGINEERING, CHEMICAL\",\"Score\":null,\"Total\":0}","platform":"Semanticscholar","paperid":null,"PeriodicalName":"Process Safety and Environmental Protection","FirstCategoryId":"93","ListUrlMain":"https://www.sciencedirect.com/science/article/pii/S0957582025012066","RegionNum":2,"RegionCategory":"环境科学与生态学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":null,"EPubDate":"","PubModel":"","JCR":"Q1","JCRName":"ENGINEERING, CHEMICAL","Score":null,"Total":0}
Few-shot chemical process fault diagnosis based on fused self-supervised contrastive learning
In recent years, the field of chemical process fault diagnosis based on deep learning has grown rapidly. Compared with traditional methods, deep learning models are able to learn more complex data patterns and are more suitable for modern complex industrial systems. However, deep learning in the field of chemical process fault diagnosis still faces the challenge of insufficient sample size of chemical fault data. To address the problem of insufficient fault data samples in real chemical processes, this paper proposes a Fusion Self-Supervised Contrastive Learning for Fault Diagnosis (FSSCL). Firstly, this method proposes a self-supervised model for feature recovery and a contrastive learning model for sample classification, which are pre-trained for extracting intra-sample data features and inter-sample data discrepancy features, respectively; then, the trained model is fused using feature fusion technique to stitch and merge the extracted features from the two models to deliver them to the classifier for classification. The experiments on the Coke furnace process and the Tennessee Eastman chemical process show that the FSSCL method can still achieve high fault diagnosis accuracy with a small number of samples, which effectively solves the problem that the traditional fault diagnosis model is difficult to be trained in the face of a few-shot dataset and is easy to be overfitted.
期刊介绍:
The Process Safety and Environmental Protection (PSEP) journal is a leading international publication that focuses on the publication of high-quality, original research papers in the field of engineering, specifically those related to the safety of industrial processes and environmental protection. The journal encourages submissions that present new developments in safety and environmental aspects, particularly those that show how research findings can be applied in process engineering design and practice.
PSEP is particularly interested in research that brings fresh perspectives to established engineering principles, identifies unsolved problems, or suggests directions for future research. The journal also values contributions that push the boundaries of traditional engineering and welcomes multidisciplinary papers.
PSEP's articles are abstracted and indexed by a range of databases and services, which helps to ensure that the journal's research is accessible and recognized in the academic and professional communities. These databases include ANTE, Chemical Abstracts, Chemical Hazards in Industry, Current Contents, Elsevier Engineering Information database, Pascal Francis, Web of Science, Scopus, Engineering Information Database EnCompass LIT (Elsevier), and INSPEC. This wide coverage facilitates the dissemination of the journal's content to a global audience interested in process safety and environmental engineering.