{"title":"刻划参数对圆形结构OLED显示板层析成像和裂纹萌生影响的研究。","authors":"Huaye Kong, Xijing Zhu, Guohong Li, Yao Liu","doi":"10.3390/mi16091071","DOIUrl":null,"url":null,"abstract":"<p><p>This paper focuses on the scoring-wheel cutting process for circular structures of OLED display panels, conducting in-depth research through an experiment-analysis-optimization system. Based on the Taguchi experimental design, a three-factor, five-level experiment is conducted, with the blade wheel angle (A), cutting speed (B), and pressure (C) set as influencing factors, and the scratch depth (h), width (w), median crack depth (l), and transverse crack width (d) set as evaluation indicators. The experiments are carried out using a self-developed dicing-wheel cutting device, and the morphology, roughness, and hardness of the cutting surface and cross-section are characterized by means of ultra-depth-of-field microscopy, laser confocal microscopy, microhardness tester, and other equipment. The research shows that the order of factors affecting the cutting quality is as follows: A > C > B. Through the analysis of morphology and crack characteristics, it is determined that the optimal parameter combination is a dicing wheel angle of 130°, a cutting speed of 20 mm/s, and a pressure of 11 N. The verification results indicate that this combination can reduce surface roughness, stabilize hardness, and realize efficient and precise processing of special-shaped structures in OLED display panels, providing strong theoretical and technical support for industrial process optimization.</p>","PeriodicalId":18508,"journal":{"name":"Micromachines","volume":"16 9","pages":""},"PeriodicalIF":3.0000,"publicationDate":"2025-09-22","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://www.ncbi.nlm.nih.gov/pmc/articles/PMC12471608/pdf/","citationCount":"0","resultStr":"{\"title\":\"Investigation of Scribing Parameters' Influence on the Tomography and Crack Initiation of OLED Display Panels for Circular Structures.\",\"authors\":\"Huaye Kong, Xijing Zhu, Guohong Li, Yao Liu\",\"doi\":\"10.3390/mi16091071\",\"DOIUrl\":null,\"url\":null,\"abstract\":\"<p><p>This paper focuses on the scoring-wheel cutting process for circular structures of OLED display panels, conducting in-depth research through an experiment-analysis-optimization system. Based on the Taguchi experimental design, a three-factor, five-level experiment is conducted, with the blade wheel angle (A), cutting speed (B), and pressure (C) set as influencing factors, and the scratch depth (h), width (w), median crack depth (l), and transverse crack width (d) set as evaluation indicators. The experiments are carried out using a self-developed dicing-wheel cutting device, and the morphology, roughness, and hardness of the cutting surface and cross-section are characterized by means of ultra-depth-of-field microscopy, laser confocal microscopy, microhardness tester, and other equipment. The research shows that the order of factors affecting the cutting quality is as follows: A > C > B. Through the analysis of morphology and crack characteristics, it is determined that the optimal parameter combination is a dicing wheel angle of 130°, a cutting speed of 20 mm/s, and a pressure of 11 N. The verification results indicate that this combination can reduce surface roughness, stabilize hardness, and realize efficient and precise processing of special-shaped structures in OLED display panels, providing strong theoretical and technical support for industrial process optimization.</p>\",\"PeriodicalId\":18508,\"journal\":{\"name\":\"Micromachines\",\"volume\":\"16 9\",\"pages\":\"\"},\"PeriodicalIF\":3.0000,\"publicationDate\":\"2025-09-22\",\"publicationTypes\":\"Journal Article\",\"fieldsOfStudy\":null,\"isOpenAccess\":false,\"openAccessPdf\":\"https://www.ncbi.nlm.nih.gov/pmc/articles/PMC12471608/pdf/\",\"citationCount\":\"0\",\"resultStr\":null,\"platform\":\"Semanticscholar\",\"paperid\":null,\"PeriodicalName\":\"Micromachines\",\"FirstCategoryId\":\"5\",\"ListUrlMain\":\"https://doi.org/10.3390/mi16091071\",\"RegionNum\":3,\"RegionCategory\":\"工程技术\",\"ArticlePicture\":[],\"TitleCN\":null,\"AbstractTextCN\":null,\"PMCID\":null,\"EPubDate\":\"\",\"PubModel\":\"\",\"JCR\":\"Q2\",\"JCRName\":\"CHEMISTRY, ANALYTICAL\",\"Score\":null,\"Total\":0}","platform":"Semanticscholar","paperid":null,"PeriodicalName":"Micromachines","FirstCategoryId":"5","ListUrlMain":"https://doi.org/10.3390/mi16091071","RegionNum":3,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":null,"EPubDate":"","PubModel":"","JCR":"Q2","JCRName":"CHEMISTRY, ANALYTICAL","Score":null,"Total":0}
引用次数: 0
摘要
本文针对OLED显示面板圆形结构的刻痕轮切割工艺,通过实验-分析-优化系统进行了深入研究。基于田口试验设计,以叶片轮角(a)、切削速度(B)、压力(C)为影响因素,以划痕深度(h)、宽度(w)、中位裂纹深度(l)、横向裂纹宽度(d)为评价指标,进行三因素五水平试验。实验采用自行研制的砂轮切割装置,利用超景深显微镜、激光共聚焦显微镜、显微硬度计等仪器对切割表面和断面的形貌、粗糙度和硬度进行了表征。研究表明,影响切割质量的因素顺序如下:A > C > B.通过形貌和裂纹特征分析,确定最佳参数组合为切削轮角度为130°,切削速度为20 mm/s,压力为11 n。验证结果表明,该组合可以降低表面粗糙度,稳定硬度,实现OLED显示面板异形结构的高效精密加工。为工业流程优化提供强有力的理论和技术支持。
Investigation of Scribing Parameters' Influence on the Tomography and Crack Initiation of OLED Display Panels for Circular Structures.
This paper focuses on the scoring-wheel cutting process for circular structures of OLED display panels, conducting in-depth research through an experiment-analysis-optimization system. Based on the Taguchi experimental design, a three-factor, five-level experiment is conducted, with the blade wheel angle (A), cutting speed (B), and pressure (C) set as influencing factors, and the scratch depth (h), width (w), median crack depth (l), and transverse crack width (d) set as evaluation indicators. The experiments are carried out using a self-developed dicing-wheel cutting device, and the morphology, roughness, and hardness of the cutting surface and cross-section are characterized by means of ultra-depth-of-field microscopy, laser confocal microscopy, microhardness tester, and other equipment. The research shows that the order of factors affecting the cutting quality is as follows: A > C > B. Through the analysis of morphology and crack characteristics, it is determined that the optimal parameter combination is a dicing wheel angle of 130°, a cutting speed of 20 mm/s, and a pressure of 11 N. The verification results indicate that this combination can reduce surface roughness, stabilize hardness, and realize efficient and precise processing of special-shaped structures in OLED display panels, providing strong theoretical and technical support for industrial process optimization.
期刊介绍:
Micromachines (ISSN 2072-666X) is an international, peer-reviewed open access journal which provides an advanced forum for studies related to micro-scaled machines and micromachinery. It publishes reviews, regular research papers and short communications. Our aim is to encourage scientists to publish their experimental and theoretical results in as much detail as possible. There is no restriction on the length of the papers. The full experimental details must be provided so that the results can be reproduced.