Design and Research of Superimposed Force Sensor.

The measurement accuracy and equipment stability of superposition-type force sensors are primarily influenced by the layout and number of individual force sensors. Analyzing this impact effect through experimental testing for each configuration would consume significant manpower, material resources, and financial costs. To efficiently analyze the influence of the number of paralleled individual sensors and their layout within a superposition-type force measurement instrument on overall device stability and force measurement accuracy, this paper employs SolidWorks to establish models of force instruments based on common superposition schemes. Subsequently, ANSYS is utilized to perform finite element analysis on models of different schemes, obtaining corresponding data on total deformation, stress, and simulated force values. The analysis results indicate that a relatively sparse sensor layout with symmetric arrangement around the center point of the base plate enhances overall stability, and the force measurement error can be controlled within several ten-thousandths. Furthermore, the more stable and higher-accuracy schemes identified through simulation analysis were compared with practical experimental results to analyze theoretical versus actual errors. The test results showed that when the three single force sensors are placed in a "Pin font" shape, the sum of the forces measured by each individual sensor differs from the sum of the forces measured by the superimposed sensors by only a few ten-thousandths, which is within the acceptable range.