{"title":"电弧增材制造镍铝青铜中κ相的形态和组成对局部腐蚀的影响","authors":"Ayda Shahriari , Sajad Shakerin , Nick Birbilis , Mohsen Mohammadi","doi":"10.1016/j.corsci.2025.113343","DOIUrl":null,"url":null,"abstract":"<div><div>This study explores the influence of κ-phase morphology and chemical composition upon localized corrosion in wire arc additively manufactured (WAAM) nickel aluminum bronze (NAB). In addition to electrochemical analyses, the study utilized focused ion beam (FIB) milling, scanning transmission electron microscopy (TEM), and x-ray microanalysis to examine microstructural features in WAAM-NAB samples after exposure to a chloride-containing environment. It was determined that κ-phases exhibited so-called ‘cathodic’ behavior relative to the α-phase; however, their nobility was affected not only by composition, but also by morphology. Notably, elongated κ-phases - despite being Ni-Al-rich - promoted localized corrosion, which is associated with their increased interfacial area. Work function and chemical potential analyses support that phase morphology can have a key role in localized corrosion. This work highlights the critical role of microstructure in governing corrosion mechanisms in WAAM-fabricated alloys and the key insights provided by characterization at the nanoscale.</div></div>","PeriodicalId":290,"journal":{"name":"Corrosion Science","volume":"257 ","pages":"Article 113343"},"PeriodicalIF":7.4000,"publicationDate":"2025-09-20","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":"0","resultStr":"{\"title\":\"On the morphology and composition of κ-phases on localized corrosion in wire arc additive manufacturing nickel aluminum bronze\",\"authors\":\"Ayda Shahriari , Sajad Shakerin , Nick Birbilis , Mohsen Mohammadi\",\"doi\":\"10.1016/j.corsci.2025.113343\",\"DOIUrl\":null,\"url\":null,\"abstract\":\"<div><div>This study explores the influence of κ-phase morphology and chemical composition upon localized corrosion in wire arc additively manufactured (WAAM) nickel aluminum bronze (NAB). In addition to electrochemical analyses, the study utilized focused ion beam (FIB) milling, scanning transmission electron microscopy (TEM), and x-ray microanalysis to examine microstructural features in WAAM-NAB samples after exposure to a chloride-containing environment. It was determined that κ-phases exhibited so-called ‘cathodic’ behavior relative to the α-phase; however, their nobility was affected not only by composition, but also by morphology. Notably, elongated κ-phases - despite being Ni-Al-rich - promoted localized corrosion, which is associated with their increased interfacial area. Work function and chemical potential analyses support that phase morphology can have a key role in localized corrosion. This work highlights the critical role of microstructure in governing corrosion mechanisms in WAAM-fabricated alloys and the key insights provided by characterization at the nanoscale.</div></div>\",\"PeriodicalId\":290,\"journal\":{\"name\":\"Corrosion Science\",\"volume\":\"257 \",\"pages\":\"Article 113343\"},\"PeriodicalIF\":7.4000,\"publicationDate\":\"2025-09-20\",\"publicationTypes\":\"Journal Article\",\"fieldsOfStudy\":null,\"isOpenAccess\":false,\"openAccessPdf\":\"\",\"citationCount\":\"0\",\"resultStr\":null,\"platform\":\"Semanticscholar\",\"paperid\":null,\"PeriodicalName\":\"Corrosion Science\",\"FirstCategoryId\":\"88\",\"ListUrlMain\":\"https://www.sciencedirect.com/science/article/pii/S0010938X25006717\",\"RegionNum\":1,\"RegionCategory\":\"材料科学\",\"ArticlePicture\":[],\"TitleCN\":null,\"AbstractTextCN\":null,\"PMCID\":null,\"EPubDate\":\"\",\"PubModel\":\"\",\"JCR\":\"Q1\",\"JCRName\":\"MATERIALS SCIENCE, MULTIDISCIPLINARY\",\"Score\":null,\"Total\":0}","platform":"Semanticscholar","paperid":null,"PeriodicalName":"Corrosion Science","FirstCategoryId":"88","ListUrlMain":"https://www.sciencedirect.com/science/article/pii/S0010938X25006717","RegionNum":1,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":null,"EPubDate":"","PubModel":"","JCR":"Q1","JCRName":"MATERIALS SCIENCE, MULTIDISCIPLINARY","Score":null,"Total":0}
On the morphology and composition of κ-phases on localized corrosion in wire arc additive manufacturing nickel aluminum bronze
This study explores the influence of κ-phase morphology and chemical composition upon localized corrosion in wire arc additively manufactured (WAAM) nickel aluminum bronze (NAB). In addition to electrochemical analyses, the study utilized focused ion beam (FIB) milling, scanning transmission electron microscopy (TEM), and x-ray microanalysis to examine microstructural features in WAAM-NAB samples after exposure to a chloride-containing environment. It was determined that κ-phases exhibited so-called ‘cathodic’ behavior relative to the α-phase; however, their nobility was affected not only by composition, but also by morphology. Notably, elongated κ-phases - despite being Ni-Al-rich - promoted localized corrosion, which is associated with their increased interfacial area. Work function and chemical potential analyses support that phase morphology can have a key role in localized corrosion. This work highlights the critical role of microstructure in governing corrosion mechanisms in WAAM-fabricated alloys and the key insights provided by characterization at the nanoscale.
期刊介绍:
Corrosion occurrence and its practical control encompass a vast array of scientific knowledge. Corrosion Science endeavors to serve as the conduit for the exchange of ideas, developments, and research across all facets of this field, encompassing both metallic and non-metallic corrosion. The scope of this international journal is broad and inclusive. Published papers span from highly theoretical inquiries to essentially practical applications, covering diverse areas such as high-temperature oxidation, passivity, anodic oxidation, biochemical corrosion, stress corrosion cracking, and corrosion control mechanisms and methodologies.
This journal publishes original papers and critical reviews across the spectrum of pure and applied corrosion, material degradation, and surface science and engineering. It serves as a crucial link connecting metallurgists, materials scientists, and researchers investigating corrosion and degradation phenomena. Join us in advancing knowledge and understanding in the vital field of corrosion science.