Meet Gor , Matthew Barnett , Pinaki Bhattacharjee , Daniel Fabijanic
{"title":"通过固态添加剂搅拌摩擦沉积技术克服熔合黄铜增材制造的挑战","authors":"Meet Gor , Matthew Barnett , Pinaki Bhattacharjee , Daniel Fabijanic","doi":"10.1016/j.matdes.2025.114756","DOIUrl":null,"url":null,"abstract":"<div><div>Processing Cu-Zn alloys (brass) using fusion-based additive manufacturing (AM) techniques presents significant challenges due to volatile elements and the inherently high thermal conductivity of these alloys. Addressing these issues often demands increased energy input, modifications to laser systems, and compositional adjustments to mitigate zinc loss. However, such solutions are complex and remain in the early stages of development. In contrast, Additive friction stir deposition (AFSD), a solid-state AM technique, offers a promising alternative to overcome these limitations. This study represents a pioneering effort to deposit dual-phase brass (Cu-40Zn) using a closed-loop temperature-controlled AFSD. The influence of processing temperature (ranging from 0.38 to 0.61 T<sub>p</sub>/T<sub>m</sub>) on microstructural evolution and mechanical performance was systematically investigated along the build and longitudinal direction. The resulting microstructure was predominantly governed by dynamic recrystallization and post-dynamic recrystallization (P-DRX) due to repeated thermal cycles. The as-deposited brass exhibited a balanced strength-ductility combination, with yield strength ranging from 215 to 437 MPa and elongation from 34 % to 67 %. Tensile properties in longitudinal and build directions revealed that grain boundary strengthening was the primary mechanism for improving the mechanical performance. The as-deposited properties were comparable to those of wrought counterparts, thus highlighting the potential of AFSD for fabricating high-performance brass components.</div></div>","PeriodicalId":383,"journal":{"name":"Materials & Design","volume":"259 ","pages":"Article 114756"},"PeriodicalIF":7.9000,"publicationDate":"2025-09-15","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":"0","resultStr":"{\"title\":\"Overcoming the challenges of fusion-based brass additive manufacturing through solid-state additive friction-stir deposition\",\"authors\":\"Meet Gor , Matthew Barnett , Pinaki Bhattacharjee , Daniel Fabijanic\",\"doi\":\"10.1016/j.matdes.2025.114756\",\"DOIUrl\":null,\"url\":null,\"abstract\":\"<div><div>Processing Cu-Zn alloys (brass) using fusion-based additive manufacturing (AM) techniques presents significant challenges due to volatile elements and the inherently high thermal conductivity of these alloys. Addressing these issues often demands increased energy input, modifications to laser systems, and compositional adjustments to mitigate zinc loss. However, such solutions are complex and remain in the early stages of development. In contrast, Additive friction stir deposition (AFSD), a solid-state AM technique, offers a promising alternative to overcome these limitations. This study represents a pioneering effort to deposit dual-phase brass (Cu-40Zn) using a closed-loop temperature-controlled AFSD. The influence of processing temperature (ranging from 0.38 to 0.61 T<sub>p</sub>/T<sub>m</sub>) on microstructural evolution and mechanical performance was systematically investigated along the build and longitudinal direction. The resulting microstructure was predominantly governed by dynamic recrystallization and post-dynamic recrystallization (P-DRX) due to repeated thermal cycles. The as-deposited brass exhibited a balanced strength-ductility combination, with yield strength ranging from 215 to 437 MPa and elongation from 34 % to 67 %. Tensile properties in longitudinal and build directions revealed that grain boundary strengthening was the primary mechanism for improving the mechanical performance. The as-deposited properties were comparable to those of wrought counterparts, thus highlighting the potential of AFSD for fabricating high-performance brass components.</div></div>\",\"PeriodicalId\":383,\"journal\":{\"name\":\"Materials & Design\",\"volume\":\"259 \",\"pages\":\"Article 114756\"},\"PeriodicalIF\":7.9000,\"publicationDate\":\"2025-09-15\",\"publicationTypes\":\"Journal Article\",\"fieldsOfStudy\":null,\"isOpenAccess\":false,\"openAccessPdf\":\"\",\"citationCount\":\"0\",\"resultStr\":null,\"platform\":\"Semanticscholar\",\"paperid\":null,\"PeriodicalName\":\"Materials & Design\",\"FirstCategoryId\":\"88\",\"ListUrlMain\":\"https://www.sciencedirect.com/science/article/pii/S0264127525011761\",\"RegionNum\":2,\"RegionCategory\":\"材料科学\",\"ArticlePicture\":[],\"TitleCN\":null,\"AbstractTextCN\":null,\"PMCID\":null,\"EPubDate\":\"\",\"PubModel\":\"\",\"JCR\":\"Q1\",\"JCRName\":\"MATERIALS SCIENCE, MULTIDISCIPLINARY\",\"Score\":null,\"Total\":0}","platform":"Semanticscholar","paperid":null,"PeriodicalName":"Materials & Design","FirstCategoryId":"88","ListUrlMain":"https://www.sciencedirect.com/science/article/pii/S0264127525011761","RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":null,"EPubDate":"","PubModel":"","JCR":"Q1","JCRName":"MATERIALS SCIENCE, MULTIDISCIPLINARY","Score":null,"Total":0}
Overcoming the challenges of fusion-based brass additive manufacturing through solid-state additive friction-stir deposition
Processing Cu-Zn alloys (brass) using fusion-based additive manufacturing (AM) techniques presents significant challenges due to volatile elements and the inherently high thermal conductivity of these alloys. Addressing these issues often demands increased energy input, modifications to laser systems, and compositional adjustments to mitigate zinc loss. However, such solutions are complex and remain in the early stages of development. In contrast, Additive friction stir deposition (AFSD), a solid-state AM technique, offers a promising alternative to overcome these limitations. This study represents a pioneering effort to deposit dual-phase brass (Cu-40Zn) using a closed-loop temperature-controlled AFSD. The influence of processing temperature (ranging from 0.38 to 0.61 Tp/Tm) on microstructural evolution and mechanical performance was systematically investigated along the build and longitudinal direction. The resulting microstructure was predominantly governed by dynamic recrystallization and post-dynamic recrystallization (P-DRX) due to repeated thermal cycles. The as-deposited brass exhibited a balanced strength-ductility combination, with yield strength ranging from 215 to 437 MPa and elongation from 34 % to 67 %. Tensile properties in longitudinal and build directions revealed that grain boundary strengthening was the primary mechanism for improving the mechanical performance. The as-deposited properties were comparable to those of wrought counterparts, thus highlighting the potential of AFSD for fabricating high-performance brass components.
期刊介绍:
Materials and Design is a multi-disciplinary journal that publishes original research reports, review articles, and express communications. The journal focuses on studying the structure and properties of inorganic and organic materials, advancements in synthesis, processing, characterization, and testing, the design of materials and engineering systems, and their applications in technology. It aims to bring together various aspects of materials science, engineering, physics, and chemistry.
The journal explores themes ranging from materials to design and aims to reveal the connections between natural and artificial materials, as well as experiment and modeling. Manuscripts submitted to Materials and Design should contain elements of discovery and surprise, as they often contribute new insights into the architecture and function of matter.