Joseph Thevakumar , Joshua Owen , Kathleen Purnell , Evgeny Barmatov , Richard Barker
{"title":"碳钢和耐腐蚀合金在含硫酸地热环境中的腐蚀评价","authors":"Joseph Thevakumar , Joshua Owen , Kathleen Purnell , Evgeny Barmatov , Richard Barker","doi":"10.1016/j.corsci.2025.113319","DOIUrl":null,"url":null,"abstract":"<div><div>This work focusses on understanding corrosion severity and pipeline material performance within model geothermal sulphuric acid (H<sub>2</sub>SO<sub>4</sub>)-containing environments. A tantalum-lined high pressure/high temperature autoclave is used to assess the corrosion behaviour of N80 carbon steel compared to 13 Cr and 22 Cr duplex stainless steel when exposed to H<sub>2</sub>SO<sub>4</sub> solutions between a pH of 2–4, and at a temperature of 150 °C. Significant increases in solution pH were observed during 20-hour exposure experiments, resulting from acid consumption due to ongoing corrosion reactions. The resulting pH shift led to a notable reduction in corrosion rates over time, creating uncertainty when assessing long-term material degradation under variable environmental conditions. To address this uncertainty, corrosion rates were analysed in the early stages of exposures, enabling a reliable correlation between temperature, pH and metal composition. Linear polarisation resistance (LPR) measurements revealed that corrosion of carbon steel was primarily influenced by solution acidity, with temperature playing a secondary role. A comparative analysis of corrosion performance revealed that uniform and pitting corrosion rates decreased in the following order: carbon steel > 13 Cr stainless steel > 22 Cr duplex stainless steel. These results offer valuable insights into material selection and corrosion mechanisms relevant to geothermal energy applications.</div></div>","PeriodicalId":290,"journal":{"name":"Corrosion Science","volume":"257 ","pages":"Article 113319"},"PeriodicalIF":7.4000,"publicationDate":"2025-09-15","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":"0","resultStr":"{\"title\":\"Assessment of carbon steel and corrosion resistant alloy corrosion in geothermal environments containing sulphuric acid\",\"authors\":\"Joseph Thevakumar , Joshua Owen , Kathleen Purnell , Evgeny Barmatov , Richard Barker\",\"doi\":\"10.1016/j.corsci.2025.113319\",\"DOIUrl\":null,\"url\":null,\"abstract\":\"<div><div>This work focusses on understanding corrosion severity and pipeline material performance within model geothermal sulphuric acid (H<sub>2</sub>SO<sub>4</sub>)-containing environments. A tantalum-lined high pressure/high temperature autoclave is used to assess the corrosion behaviour of N80 carbon steel compared to 13 Cr and 22 Cr duplex stainless steel when exposed to H<sub>2</sub>SO<sub>4</sub> solutions between a pH of 2–4, and at a temperature of 150 °C. Significant increases in solution pH were observed during 20-hour exposure experiments, resulting from acid consumption due to ongoing corrosion reactions. The resulting pH shift led to a notable reduction in corrosion rates over time, creating uncertainty when assessing long-term material degradation under variable environmental conditions. To address this uncertainty, corrosion rates were analysed in the early stages of exposures, enabling a reliable correlation between temperature, pH and metal composition. Linear polarisation resistance (LPR) measurements revealed that corrosion of carbon steel was primarily influenced by solution acidity, with temperature playing a secondary role. A comparative analysis of corrosion performance revealed that uniform and pitting corrosion rates decreased in the following order: carbon steel > 13 Cr stainless steel > 22 Cr duplex stainless steel. These results offer valuable insights into material selection and corrosion mechanisms relevant to geothermal energy applications.</div></div>\",\"PeriodicalId\":290,\"journal\":{\"name\":\"Corrosion Science\",\"volume\":\"257 \",\"pages\":\"Article 113319\"},\"PeriodicalIF\":7.4000,\"publicationDate\":\"2025-09-15\",\"publicationTypes\":\"Journal Article\",\"fieldsOfStudy\":null,\"isOpenAccess\":false,\"openAccessPdf\":\"\",\"citationCount\":\"0\",\"resultStr\":null,\"platform\":\"Semanticscholar\",\"paperid\":null,\"PeriodicalName\":\"Corrosion Science\",\"FirstCategoryId\":\"88\",\"ListUrlMain\":\"https://www.sciencedirect.com/science/article/pii/S0010938X2500647X\",\"RegionNum\":1,\"RegionCategory\":\"材料科学\",\"ArticlePicture\":[],\"TitleCN\":null,\"AbstractTextCN\":null,\"PMCID\":null,\"EPubDate\":\"\",\"PubModel\":\"\",\"JCR\":\"Q1\",\"JCRName\":\"MATERIALS SCIENCE, MULTIDISCIPLINARY\",\"Score\":null,\"Total\":0}","platform":"Semanticscholar","paperid":null,"PeriodicalName":"Corrosion Science","FirstCategoryId":"88","ListUrlMain":"https://www.sciencedirect.com/science/article/pii/S0010938X2500647X","RegionNum":1,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":null,"EPubDate":"","PubModel":"","JCR":"Q1","JCRName":"MATERIALS SCIENCE, MULTIDISCIPLINARY","Score":null,"Total":0}
Assessment of carbon steel and corrosion resistant alloy corrosion in geothermal environments containing sulphuric acid
This work focusses on understanding corrosion severity and pipeline material performance within model geothermal sulphuric acid (H2SO4)-containing environments. A tantalum-lined high pressure/high temperature autoclave is used to assess the corrosion behaviour of N80 carbon steel compared to 13 Cr and 22 Cr duplex stainless steel when exposed to H2SO4 solutions between a pH of 2–4, and at a temperature of 150 °C. Significant increases in solution pH were observed during 20-hour exposure experiments, resulting from acid consumption due to ongoing corrosion reactions. The resulting pH shift led to a notable reduction in corrosion rates over time, creating uncertainty when assessing long-term material degradation under variable environmental conditions. To address this uncertainty, corrosion rates were analysed in the early stages of exposures, enabling a reliable correlation between temperature, pH and metal composition. Linear polarisation resistance (LPR) measurements revealed that corrosion of carbon steel was primarily influenced by solution acidity, with temperature playing a secondary role. A comparative analysis of corrosion performance revealed that uniform and pitting corrosion rates decreased in the following order: carbon steel > 13 Cr stainless steel > 22 Cr duplex stainless steel. These results offer valuable insights into material selection and corrosion mechanisms relevant to geothermal energy applications.
期刊介绍:
Corrosion occurrence and its practical control encompass a vast array of scientific knowledge. Corrosion Science endeavors to serve as the conduit for the exchange of ideas, developments, and research across all facets of this field, encompassing both metallic and non-metallic corrosion. The scope of this international journal is broad and inclusive. Published papers span from highly theoretical inquiries to essentially practical applications, covering diverse areas such as high-temperature oxidation, passivity, anodic oxidation, biochemical corrosion, stress corrosion cracking, and corrosion control mechanisms and methodologies.
This journal publishes original papers and critical reviews across the spectrum of pure and applied corrosion, material degradation, and surface science and engineering. It serves as a crucial link connecting metallurgists, materials scientists, and researchers investigating corrosion and degradation phenomena. Join us in advancing knowledge and understanding in the vital field of corrosion science.