喷嘴加热与内部通道增强气溶胶喷射打印具有超高纵横比和超细分辨率的保形电子

IF 11.1 1区 工程技术 Q1 ENGINEERING, MANUFACTURING
Teng Ma , Yuan Li , Ao Li , Yingjie Niu , Hui Cheng , Chenglin Yi , Kaifu Zhang
{"title":"喷嘴加热与内部通道增强气溶胶喷射打印具有超高纵横比和超细分辨率的保形电子","authors":"Teng Ma ,&nbsp;Yuan Li ,&nbsp;Ao Li ,&nbsp;Yingjie Niu ,&nbsp;Hui Cheng ,&nbsp;Chenglin Yi ,&nbsp;Kaifu Zhang","doi":"10.1016/j.addma.2025.104965","DOIUrl":null,"url":null,"abstract":"<div><div>Aerosol jet (AJ) printing enables conformal feature fabrication but struggles with limiting aspect ratio and resolution due to insufficient focus of aerosol ink particles. Here, we introduce an efficient method for AJ printing called nozzle heating with internal channel (NHIC), which incorporates a spiral flow channel into the nozzle, facilitating a continuous and temperature-controlled water bath through the channel to establish an auxiliary annular thermal field around the aerosolized ink particles (AIPs) flow, thereby modifying the flow field dynamics and enhancing the aerodynamic focusing of AIPs By raising up NHIC temperature to 90℃, a 7 μm wide deposited trace with a thickness of 2.1 μm was achieved. Above all, we increased the maximum aspect ratio of the printed deposits up to approximately 0.3, and improved the conductivity by 25 %. NHIC-enabled AJ printing successfully fabricated high-precision and high-density circuits, resistors, and conformal electrodes, demonstrating superior aspect ratio, resolution, thickness, and conductivity compared to conventional AJ methods for uneven conformal surfaces.</div></div>","PeriodicalId":7172,"journal":{"name":"Additive manufacturing","volume":"111 ","pages":"Article 104965"},"PeriodicalIF":11.1000,"publicationDate":"2025-08-05","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":"0","resultStr":"{\"title\":\"Nozzle heating with internal channel enhanced aerosol-jet printing with ultrahigh aspect ratio and ultrafine resolution for conformal electronics\",\"authors\":\"Teng Ma ,&nbsp;Yuan Li ,&nbsp;Ao Li ,&nbsp;Yingjie Niu ,&nbsp;Hui Cheng ,&nbsp;Chenglin Yi ,&nbsp;Kaifu Zhang\",\"doi\":\"10.1016/j.addma.2025.104965\",\"DOIUrl\":null,\"url\":null,\"abstract\":\"<div><div>Aerosol jet (AJ) printing enables conformal feature fabrication but struggles with limiting aspect ratio and resolution due to insufficient focus of aerosol ink particles. Here, we introduce an efficient method for AJ printing called nozzle heating with internal channel (NHIC), which incorporates a spiral flow channel into the nozzle, facilitating a continuous and temperature-controlled water bath through the channel to establish an auxiliary annular thermal field around the aerosolized ink particles (AIPs) flow, thereby modifying the flow field dynamics and enhancing the aerodynamic focusing of AIPs By raising up NHIC temperature to 90℃, a 7 μm wide deposited trace with a thickness of 2.1 μm was achieved. Above all, we increased the maximum aspect ratio of the printed deposits up to approximately 0.3, and improved the conductivity by 25 %. NHIC-enabled AJ printing successfully fabricated high-precision and high-density circuits, resistors, and conformal electrodes, demonstrating superior aspect ratio, resolution, thickness, and conductivity compared to conventional AJ methods for uneven conformal surfaces.</div></div>\",\"PeriodicalId\":7172,\"journal\":{\"name\":\"Additive manufacturing\",\"volume\":\"111 \",\"pages\":\"Article 104965\"},\"PeriodicalIF\":11.1000,\"publicationDate\":\"2025-08-05\",\"publicationTypes\":\"Journal Article\",\"fieldsOfStudy\":null,\"isOpenAccess\":false,\"openAccessPdf\":\"\",\"citationCount\":\"0\",\"resultStr\":null,\"platform\":\"Semanticscholar\",\"paperid\":null,\"PeriodicalName\":\"Additive manufacturing\",\"FirstCategoryId\":\"5\",\"ListUrlMain\":\"https://www.sciencedirect.com/science/article/pii/S221486042500329X\",\"RegionNum\":1,\"RegionCategory\":\"工程技术\",\"ArticlePicture\":[],\"TitleCN\":null,\"AbstractTextCN\":null,\"PMCID\":null,\"EPubDate\":\"\",\"PubModel\":\"\",\"JCR\":\"Q1\",\"JCRName\":\"ENGINEERING, MANUFACTURING\",\"Score\":null,\"Total\":0}","platform":"Semanticscholar","paperid":null,"PeriodicalName":"Additive manufacturing","FirstCategoryId":"5","ListUrlMain":"https://www.sciencedirect.com/science/article/pii/S221486042500329X","RegionNum":1,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":null,"EPubDate":"","PubModel":"","JCR":"Q1","JCRName":"ENGINEERING, MANUFACTURING","Score":null,"Total":0}
引用次数: 0

摘要

气溶胶喷射(AJ)打印实现了保形特征制造,但由于气溶胶油墨颗粒聚焦不足,其长宽比和分辨率受到限制。本文介绍了一种高效的AJ打印方法——喷嘴内通道加热(NHIC),该方法在喷嘴内引入螺旋流道,使连续的温控水浴通过该通道,在雾化油墨颗粒(AIPs)流动周围建立辅助的环形热场,从而改变流场动力学,增强AIPs的气动聚焦。得到了宽7 μm、厚度2.1 μm的沉积痕迹。最重要的是,我们将打印沉积层的最大纵横比提高到约0.3,并将电导率提高了25% %。与传统的AJ方法相比,nlic技术成功地制造出高精度高密度电路、电阻器和共形电极,在不均匀的共形表面上表现出优越的长宽比、分辨率、厚度和导电性。
本文章由计算机程序翻译,如有差异,请以英文原文为准。
Nozzle heating with internal channel enhanced aerosol-jet printing with ultrahigh aspect ratio and ultrafine resolution for conformal electronics
Aerosol jet (AJ) printing enables conformal feature fabrication but struggles with limiting aspect ratio and resolution due to insufficient focus of aerosol ink particles. Here, we introduce an efficient method for AJ printing called nozzle heating with internal channel (NHIC), which incorporates a spiral flow channel into the nozzle, facilitating a continuous and temperature-controlled water bath through the channel to establish an auxiliary annular thermal field around the aerosolized ink particles (AIPs) flow, thereby modifying the flow field dynamics and enhancing the aerodynamic focusing of AIPs By raising up NHIC temperature to 90℃, a 7 μm wide deposited trace with a thickness of 2.1 μm was achieved. Above all, we increased the maximum aspect ratio of the printed deposits up to approximately 0.3, and improved the conductivity by 25 %. NHIC-enabled AJ printing successfully fabricated high-precision and high-density circuits, resistors, and conformal electrodes, demonstrating superior aspect ratio, resolution, thickness, and conductivity compared to conventional AJ methods for uneven conformal surfaces.
求助全文
通过发布文献求助,成功后即可免费获取论文全文。 去求助
来源期刊
Additive manufacturing
Additive manufacturing Materials Science-General Materials Science
CiteScore
19.80
自引率
12.70%
发文量
648
审稿时长
35 days
期刊介绍: Additive Manufacturing stands as a peer-reviewed journal dedicated to delivering high-quality research papers and reviews in the field of additive manufacturing, serving both academia and industry leaders. The journal's objective is to recognize the innovative essence of additive manufacturing and its diverse applications, providing a comprehensive overview of current developments and future prospects. The transformative potential of additive manufacturing technologies in product design and manufacturing is poised to disrupt traditional approaches. In response to this paradigm shift, a distinctive and comprehensive publication outlet was essential. Additive Manufacturing fulfills this need, offering a platform for engineers, materials scientists, and practitioners across academia and various industries to document and share innovations in these evolving technologies.
×
引用
GB/T 7714-2015
复制
MLA
复制
APA
复制
导出至
BibTeX EndNote RefMan NoteFirst NoteExpress
×
提示
您的信息不完整,为了账户安全,请先补充。
现在去补充
×
提示
您因"违规操作"
具体请查看互助需知
我知道了
×
提示
确定
请完成安全验证×
copy
已复制链接
快去分享给好友吧!
我知道了
右上角分享
点击右上角分享
0
联系我们:info@booksci.cn Book学术提供免费学术资源搜索服务,方便国内外学者检索中英文文献。致力于提供最便捷和优质的服务体验。 Copyright © 2023 布克学术 All rights reserved.
京ICP备2023020795号-1
ghs 京公网安备 11010802042870号
Book学术文献互助
Book学术文献互助群
群 号:604180095
Book学术官方微信