基于电阻传感模型的重型卡车变速箱输入轴无线遥测扭矩测量

IF 5.9 2区 工程技术 Q1 ENGINEERING, ELECTRICAL & ELECTRONIC
Yingming Ren;Shanheng Yan;Jianfeng Li;Lingshuo Meng;Zongyang Zhang;Houhua Sun;Xin Xie;Wanyu Sun
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引用次数: 0

摘要

齿轮箱输入轴周围的油封结构限制了扭矩测量信号传输装置的安装。为了克服这一限制,本研究提出了一种新的扭矩测量方法和系统,用于使用重新设计的油封结构来确定变速箱输入轴扭矩。该系统采用两个双剪切应变片来检测由施加扭矩引起的输入轴变形,并基于无线遥测传输信号。建立了一个有限元仿真模型来评估重新设计的油封结构的力学完整性。采用静态统计模型评估扭矩测量精度。通过对比齿轮箱输入轴和传动轴的扭矩值,验证了基于传动比测量输入轴扭矩的可靠性,平均误差为2.96%。该研究为传统方法无法实现的受限空间内转轴扭矩测量提供了技术解决方案。
本文章由计算机程序翻译,如有差异,请以英文原文为准。
Torque Measurement of Heavy Truck Gearbox Input Shaft Using Wireless Telemetry With a Resistance Sensing Model
The oil-seal structure positioned around the gearbox input shaft limits the installation of signal transmission devices for torque measurement. To overcome this limitation, this study proposes a novel torque measurement method and system for determining gearbox input shaft torque using a redesigned oil-seal structure. This system employs two double-shear strain gauges to detect the input shaft deformation resulting from applied torque and transmits the signal based on wireless telemetry. A finite element simulation model was developed to evaluate the mechanical integrity of the redesigned oil-seal structure. The torque measurement accuracy was assessed using a static statistical model. Furthermore, the reliability of the input shaft torque measurement was validated based on the transmission ratio by comparing the torque values of the gearbox input shaft and transmission shaft, yielding an average error of 2.96%. This study offers a technical solution for torque measurement in rotating shafts within constrained spaces where traditional methods are not feasible.
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来源期刊
IEEE Transactions on Instrumentation and Measurement
IEEE Transactions on Instrumentation and Measurement 工程技术-工程:电子与电气
CiteScore
9.00
自引率
23.20%
发文量
1294
审稿时长
3.9 months
期刊介绍: Papers are sought that address innovative solutions to the development and use of electrical and electronic instruments and equipment to measure, monitor and/or record physical phenomena for the purpose of advancing measurement science, methods, functionality and applications. The scope of these papers may encompass: (1) theory, methodology, and practice of measurement; (2) design, development and evaluation of instrumentation and measurement systems and components used in generating, acquiring, conditioning and processing signals; (3) analysis, representation, display, and preservation of the information obtained from a set of measurements; and (4) scientific and technical support to establishment and maintenance of technical standards in the field of Instrumentation and Measurement.
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